Porous metal implants with bone cement

Patent metadata

Field	Value
Publication number	US-9539095-B2
Application number	US-201414513345-A
Country	US
Kind code	B2
Filing date	Oct 14, 2014
Priority date	Jan 9, 2012
Publication date	Jan 10, 2017
Grant date	Jan 10, 2017

Abstract

An orthopaedic implant for filling a bone void and a method of using the same. The orthopaedic implant comprises an open porous metal portion and a bone cement portion. At a first surface region, the open porous metal portion facilitates bone and/or soft tissue ingrowth into the pores of the first surface region of the open porous metal. At a second surface region, the open porous metal facilitates reception of the bone cement into the pores of the second surface region of the open porous metal. The open porous metal portion of the orthopaedic implant may also be formed of a plurality of porous metal fragments aggregated together with the cement portion of the orthopaedic implant. Additionally, the orthopaedic implant may be pliable and thereby capable of being molded to the shape of a void in a bone.

First claim

What is claimed is:

1. A method for filling a bone void, comprising:
obtaining a pliable sheet-like orthopedic implant product that can be reshaped during a surgical implantation procedure for filling a bone void, wherein the pliable sheet-like orthopedic implant product includes an open porous metal sheet having a first side opposite a second side with a curable fixative disposed along the first side of the open porous metal sheet, the curable fixative received in pores along the first side of the open porous metal sheet and extending to a depth within the open porous metal sheet, the curable fixative absent from pores along the second side of the open porous metal sheet; and
implanting the pliable sheet-like orthopedic implant product in the bone void such that the second side of the open porous metal sheet contacts bone, wherein said implanting includes reshaping the pliable sheet-like orthopedic implant product from a first shape to a second shape the second side of the open porous metal sheet is contacting bone.

2. The method of claim 1 , wherein said pores along the first side of the open porous metal sheet have a first nominal pore size, and wherein said pores along the second side of the open porous metal sheet have a second nominal pore size that is less than the first nominal pore size.

3. The method of claim 1 , wherein said curable fixative includes an externalized portion that remains external of said open porous metal sheet to provide an exposed outermost surface of the pliable sheet-like orthopedic implant product, said curable fixative further including an internal zed portion that is continuous with said externalized portion, said internalized portion extending to said depth within said open porous metal sheet.

4. The method of claim 3 , wherein said curable fixative, despite providing said exposed outermost surface of the pliable sheet-like orthopedic implant product, extends into said open porous metal sheet to approximately halfway between the first side and the second side of said open porous metal sheet.

5. The method of claim 1 , wherein said curable fixative covers the first side of the open porous metal sheet.

6. The method of claim 1 , wherein said curable fixative provides an external layer of curable fixative atop the first side of the open porous metal sheet.

7. The method of claim 1 , wherein said open porous metal sheet comprises a porous substrate coated with a biocompatible metal that infiltrates and coats surfaces of the porous substrate.

8. The method of claim 1 , wherein said reshaping the pliable sheetlike orthopedic implant product from the first shape to the second shape molds the pliable sheetlike orthopedic implant product to the shape of the bone void.

9. The method of claim 1 , wherein said reshaping the pliable sheetlike orthopedic implant product from the first shape to the second shape reshapes the curable fixative.

10. The method of claim 1 in combination with implanting an additional orthopedic implant adjacent the bone void such that the curable fixative is positioned between an outer surface of the additional orthopedic implant and the second side of the open porous metal sheet.

11. The method of claim 1 , wherein the pliable sheetlike orthopedic implant product also is reshaped immediately prior to the second side of the open porous metal sheet contacting bone.

12. An orthopedic surgical method, comprising:
obtaining a pliable sheet-like orthopedic implant product that can be reshaped during a surgical implantation procedure for filling a bone void, wherein the pliable sheet-like orthopedic implant product includes an open porous metal sheet having a first side opposite a second side with a curable fixative disposed along the first side of the open porous metal sheet to provide an exposed outermost surface of the pliable sheet-like orthopedic implant product, said curable fixative including an externalized portion that remains external of said open porous metal sheet to provide said exposed outermost surface of the pliable sheet-like orthopedic implant product, said curable fixative further including an internalized portion that is continuous with said externalized portion, said internalized portion extending to a depth within said open porous metal sheet through a first group of pores along the first side of the open porous metal sheet, wherein the open porous metal sheet includes a second group of pores along the second side of the open porous metal sheet that are unoccupied by the curable fixative;
implanting the pliable sheet-like orthopedic implant product in the bone void such that the second side of the open porous metal sheet contacts bone, wherein said implanting includes reshaping the pliable sheet-like orthopedic implant product from a first shape to a second shape while the second side of the open porous metal sheet is contacting bone; and
implanting an additional orthopedic implant adjacent the bone void such that the externalized portion of the curable fixative is positioned between an outer surface of the additional orthopedic implant and the second side of the open porous metal sheet.

Assignees

• Zimmer Inc

Inventors

• Monaghan Matthew E
• Hoeman Timothy A

Classifications

• A61L27/04

  Metals or alloys · CPC title

• A61F2/2846

  Support means for bone substitute or for bone graft implants, e.g. membranes or plates for covering bone defects (nets or sleeves applied to surface of endoprostheses A61F2/30907; bone plates A61B17/80; bone regeneration in dental surgery A61C8/0006) · CPC title

• A61L27/446

  with other specific inorganic fillers other than those covered by A61L27/443 or A61L27/46 · CPC title

• A61L27/34

  Macromolecular materials · CPC title

• A61F2/34

  Acetabular cups · CPC title