Push-pull converter and modulation method for controlling a push-pull converter

Patent metadata

Field	Value
Publication number	US-9537401-B2
Application number	US-201113983466-A
Country	US
Kind code	B2
Filing date	Dec 28, 2011
Priority date	Feb 3, 2011
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A push-pull converter including a primary-side input converter circuit with a plurality of primary-side switching devices in a full-bridge circuit including a transformer being designed to receive the first AC voltage on a primary-side winding and to generate a second AC voltage on a secondary-side winding. The push-pull converter includes a secondary-side output converter circuit to convert the second AC voltage into an output DC voltage, including a first semi-bridge circuit, said semi-bridge circuit including a first secondary-side switching device, a second secondary-side switching device, and a first center tap connected to a first connection of the secondary-side winding. The secondary-side output converter circuit includes a second semi-bridge circuit which includes a first secondary-side diode, a second secondary-side diode, and a second center tap connected to a second connection of the secondary-side winding, said second semi-bridge circuit not including a switchable component.

First claim

The invention claimed is:

1. A push-pull converter comprising:
a primary-side input converter circuit with a plurality of primary-side switching devices in a full-bridge circuit, said primary-side input converter circuit being designed to convert an input DC voltage into a first AC voltage;
a transformer with a primary-side winding and a secondary-side winding, said transformer being designed to receive the first AC voltage on the primary-side winding and to generate a second AC voltage on the secondary-side winding; and
a secondary-side output converter circuit which is designed to convert the second AC voltage into an output DC voltage, the secondary-side output converter circuit including
a first semi-bridge circuit, said first semi-bridge circuit including a first secondary-side switching device, a second secondary-side switching device and a first center tap that is connected to a first connection of the secondary-side winding,
said secondary-side output converter also including
a second semi-bridge circuit which includes a first secondary-side diode, a second secondary-side diode and a second center tap which is connected to a second connection of the secondary-side winding, said second semi-bridge circuit not including a switchable component and
a controller configured to
apply a primary-side positive voltage of the input DC voltage across the primary-side winding of the transformer while the secondary-side winding is being simultaneously short-circuited via the second secondary-side switching device and the second secondary-side diode during a first time segment,
open the second secondary-side switching device and close the first secondary-side switching device in order to transmit power from the input converter circuit to the output converter circuit during a second time segment of the modulation cycle,
short circuit the primary-side winding during a third time segment of the modulation cycle,
apply a primary side negative voltage of the input DC voltage to the primary-side winding of the transformer after the current flow through the primary-side winding of the transformer, which has been adjusted by the magnetizing current, has reversed the direction of flow,
apply the primary-side negative voltage of the input DC voltage across the primary-side winding of the transformer while the secondary-side winding is being simultaneously short-circuited via the first secondary-side switching device and the first secondary-side diode during a fourth time segment of the modulation cycle;
open the first secondary-side switching device and close the second secondary-side switching device in order to transmit power from the input converter circuit to the output converter circuit during a fifth time segment of the modulation cycle;
short circuit the primary-side winding during a sixth time segment of the modulation cycle; and
apply a primary-side positive voltage across the primary-side winding of the transformer after the current flow through the primary-side winding of said transformer, which has been adjusted by the magnetizing current, has reversed the direction of flow.

2. The push-pull converter according to claim 1 , wherein the primary-side switching devices, the first secondary-side switching device and the second secondary-side switching device comprise MOSFETs, IGBTs, JFETs, BJTs, GTOs, ESBTs, SiC cascodes or thyristor circuits including turning-off thyristors.

3. The push-pull converter according to claim 2 , wherein a capacitor is connected in each case in parallel to one or a plurality of the primary-side switching devices, to the first secondary-side switching device and/or to the second secondary-side switching device.

4. The push-pull converter according to claim 2 , wherein a diode is connected in each case in an anti-parallel manner to the primary-side switching devices, to the first secondary-side switching device and/or to the second secondary-side switching device.

5. The push-pull converter according to claim 1 , wherein the step of applying the primary-side negative voltage is delayed by a predetermined period of time after the current flow through the primary-side winding of the transformer, which has been adjusted by the magnetizing current, has reversed the direction of flow.

6. The push-pull converter of claim 1 , wherein the primary-side input converter circuit with the plurality of primary-side switching devices in the full-bridge circuit includes
a first primary-side switching device connected to a first terminal of the primary-side winding,
a second primary-side switching device connected to a second terminal of the primary-side winding,
a third primary-side switching device connected to the first terminal of the primary-side winding, and
a fourth primary-side switching device connected to the second terminal of the primary-side winding,
wherein the controller is configured to apply the primary-side positive voltage of the input DC voltage across the transformer by closing the first primary-side switching device, closing the fourth primary-side switching device, opening the second primary-side switching device, and opening the third primary-side switching device.

7. The push-pull converter of claim 1 , wherein the primary-side input converter circuit with the plurality of primary-side switching devices in the full-bridge circuit includes
a first primary-side switching device connected to a first terminal of the primary-side winding,
a second primary-side switching device connected to a second terminal of the primary-side winding,
a third primary-side switching device connected to the first terminal of the primary-side winding, and
a fourth primary-side switching device connected to the second terminal of the primary-side winding,
wherein the controller is configured to apply the primary-side positive voltage of the input DC voltage across the transformer by closing the first primary-side switching device and the fourth primary-side switching device, and
wherein the controller is configured to apply the primary-side negative voltage of the input DC voltage across the transformer by closing the second primary-side switching device and the third primary-side switching device.

8. The push-pull converter of claim 7 , wherein the controller is configured to apply the primary-side positive voltage of the input DC voltage across the primary-side winding of the transformer after the current flow through the primary-side winding of said transformer by closing the first primary-side switching device and the fourth primary-side switching device.

Assignees

• Hembach Florian
• Van Booven Christoph
• Bosch Gmbh Robert

Inventors

• Hembach Florian
• Van Booven Christoph

Classifications

• H02M3/33592

  having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer · CPC title

• H02M3/28 Primary

  using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC · CPC title

• H02M2001/0048

  Electricity · mapped topic

• Y02B70/1491

  Cross-Sectional Technologies · mapped topic

• H02M3/337

  in push-pull configuration {(H02M3/33576 takes precedence; with self-oscillating arrangements H02M3/3382, H02M3/3385)} · CPC title