Modular power and connector system for lighting elements

Patent metadata

Field	Value
Publication number	US-9537274-B1
Application number	US-201615051384-A
Country	US
Kind code	B1
Filing date	Feb 23, 2016
Priority date	Feb 16, 2016
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A modular lighting system for use with shelving and a variety of other applications. A power track is adapted to be disposed within an upright support of a shelving unit. A power plug with vertically-aligned prongs inserts through existing openings in the upright support to reach conductors within the power track. The power plug has connecting structure to connect to a cable, and frangible portions that allow the cable to exit in a number of positions. Light bars carry the same connecting structures, can connect to the cable and snap together to extend continuously across a shelf. A second power track and second plug may provide power to the power track within the upright. The second plug carries the same connecting structure as the other components.

First claim

What is claimed is:

1. A power and lighting system for a shelving unit, comprising:
a first power track adapted to be disposed in an upright support of the shelving unit, the first power track including
a central portion having adjacent, uninsulated first power and ground conductors running the length of the first power track, and
first side portions connected continuously in a flexible, resilient manner to respective left and right sides of the central portion so as to extend generally perpendicularly therefrom over the entire length of the first power track, the side portions being adapted to deflect resiliently inwardly; and

a first power plug including
first and second contact prongs spaced vertically from one another, at least one of the first and second contact prongs being movable vertically relative to the other, and
a coupling mechanism to couple the first power plug to an exterior surface of the upright support while the first and second contact prongs extend through openings in the upright support to contact the conductors within the first power track.

2. The power and lighting system of claim 1 , further comprising one or more modular light bars, each light bar carrying light-emitting diode (LED) lighting elements.

3. The power and lighting system of claim 2 , wherein each of the one or more modular light bars comprises an extrusion with the LED lighting elements disposed therein.

4. The power and lighting system of claim 3 , wherein ends of each of the one or more modular light bars are terminated with inserts carrying first complementary male and female connectors, such that the one or more light bars can be directly and rigidly connected to one another without an intervening cable.

5. The power and lighting system of claim 4 , further comprising a cable connecting between one of the one or more light bars and the first power plug.

6. The power and lighting system of claim 5 , wherein the first power plug comprises a first complementary male connector or the first complementary female connector so as to connect to the cable.

7. The power and lighting system of claim 6 , wherein the first power plug comprises a plurality of frangible portions spaced from one another along a body of the first power plug, such that the cable can exit the first power plug in a plurality of positions defined by the frangible portions.

8. The power and lighting system of claim 1 , wherein the first power track is made of a plastic.

9. The power and lighting system of claim 1 , wherein the coupling mechanism comprises a magnet.

10. The power and lighting system of claim 1 , wherein the first and second contact prongs have contact tips on respective horizontal sides of the first and second contact prongs, the contact tips covering less than an entire surface area of the first and second contact prongs.

11. The power and lighting system of claim 1 , further comprising:
a second power track; and
a second power plug;
wherein the second power plug and the first power plug carry the same modular connecting structure.

12. The power and lighting system of claim 1 , wherein the first power track is double-sided, such that the first power track further comprises:
adjacent, uninsulated second power and ground conductors provided on a second side of the central portion, such that the second power and ground conductors are opposite the first power and ground conductors, running the length of the first power track along the second side of the central portion; and
second side portions connected continuously in a flexible, resilient manner to respective left and right sides of the central portion and extending outwardly therefrom, generally perpendicular to the second side of the central portion, the second side portions being positioned opposite the first side portions, extending over the entire length of the first power track, and being adapted to deflect resiliently inwardly.

13. The power and lighting system of claim 12 , wherein the second power and ground conductors comprise strips or bars of a metal.

14. The power and lighting system of claim 12 , wherein the second side portions are biased or shaped to extend slightly to the left and right sides of the central portion.

15. The power and lighting system of claim 1 , wherein the first power and ground conductors comprise strips or bars of a metal.

16. The power and lighting system of claim 1 , wherein the first side portions are biased or shaped to extend slightly to the left and right sides of the central portion.

17. The power and lighting system of claim 1 , wherein the coupling mechanism comprises an adhesive pad or hook and loop fastener.

18. The power and lighting system of claim 1 , further comprising one or more LED lighting elements electrically coupled to the first power plug.

19. A gondola shelving unit with a power and lighting system, comprising:
at least two upright supports, each upright support being hollow and including a series of openings therein;
one or more shelves, the shelves having bracket structure adapted to engage the uprights by engaging the openings;
a first power track disposed in one of the at least two upright support of the shelving unit, the first power track including
a central portion having adjacent, uninsulated first power and ground conductors running the length of the first power track, and
first side portions connected continuously in a flexible, resilient manner to respective left and right sides of the central portion so as to extend generally perpendicularly therefrom over the entire length of the first power track, the side portions being adapted to deflect resiliently inwardly; and

a first power plug including
first and second contact prongs spaced vertically from one another, at least one of the first and second contact prongs being movable vertically relative to the other, and
a coupling mechanism to couple the first power plug to an exterior surface of the upright support while the first and second contact prongs extend through openings in the upright support to contact the conductors within the first power track.

20. The gondola shelving unit of claim 19 , further comprising one or more LED lighting elements electrically coupled to the first power plug.

Assignees

• Elemental Led Inc

Inventors

• Dankelmann Andreas
• Petersen Russell

Classifications

• H01R13/6205

  Two-part coupling devices held in engagement by a magnet · CPC title

• H01R25/142 Primary

  Their counterparts · CPC title

• A47F3/001

  Devices for lighting, humidifying, heating, ventilation · CPC title

• F21V23/06

  the elements being coupling devices {, e.g. connectors} · CPC title

• A47F5/0043

  Show shelves (shelves in general A47B96/02; brackets or similar shelf-supporting means A47B96/06; advertising or price indication G09F) · CPC title