Variable insulating battery pack system and method

Patent metadata

Field	Value
Publication number	US-9537124-B2
Application number	US-201113069656-A
Country	US
Kind code	B2
Filing date	Mar 23, 2011
Priority date	Mar 23, 2011
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A variable insulating battery pack system includes a battery pack enclosure sized and configured to contain the battery pack, an enclosure space in the battery pack enclosure and a fluid pump disposed in fluid communication with the enclosure space and adapted to evacuate and pressurize the enclosure space.

First claim

What is claimed is:

1. A variable insulating battery pack system configured to control the temperature of a battery pack, comprising:
a battery pack enclosure sized and configured to contain and surround the battery pack;
said battery pack enclosure comprising a flexible enclosure space, said enclosure space enclosing said battery pack, said battery pack enclosure comprising a flexible outer enclosure wall defining said enclosure space, substantially an entire portion of said outer enclosure wall is flexible and configured to move inwardly and outwardly with respect to said battery pack on all sides of said battery pack; and
a fluid pump disposed in fluid communication with the enclosure space and configured to evacuate and pressurize the enclosure space.

2. The system of claim 1 wherein the enclosure space comprises a variable volume.

3. The system of claim 1 wherein the battery pack enclosure further comprises an inner enclosure wall wherein the outer enclosure wall is spaced-apart from the inner enclosure wall.

4. The system of claim 3 wherein at least the outer enclosure wall comprises a generally flexible and retractable material.

5. The system of claim 1 further comprising a fluid source disposed in fluid communication with the fluid pump.

6. The system of claim 5 further comprising a fluid pressure sensor disposed in fluid communication with the enclosure space and a control system interfacing with the fluid pump and the fluid pressure sensor.

7. A variable insulating battery pack method, comprising:
creating a flexible space with a variable volume surrounding a battery pack, said flexible space comprising a battery pack enclosure containing and enclosing the battery pack, said battery pack enclosure comprising a flexible outer enclosure wall defining said flexible space, substantially an entire portion of said outer enclosure wall is flexible and configured to move inwardly and outwardly with respect to said battery pack on all sides of said battery pack;
facilitating thermal transfer of heat from the battery pack by inducing a vacuum in the space and shrinking the space; and
insulating the battery pack by pressurizing and expanding the space, said inducing a vacuum and pressurizing a space comprising respectively pumping a pressurizing fluid out of and into said space.

8. The method of claim 7 wherein pumping a pressurized fluid from the space comprises pumping air from the space.

9. The method of claim 7 wherein pressurizing and expanding the space comprises pumping a pressurized fluid into the space.

10. The method of claim 9 wherein pumping a pressurized fluid into the space comprises pumping air into the space.

11. The method of claim 7 further comprising measuring pressure in the space and implementing one of inducing a vacuum in the space and pressurizing the space based on the measured pressure in the space.

12. The system of claim 3 wherein each of the inner enclosure wall and the outer enclosure wall comprises a generally flexible and retractable material.

13. The system of claim 1 , said flexible enclosure space configured to respectively shrink and expand in response to said evacuation and said pressurization.

14. The system of claim 6 wherein the control system is configured to control said pump to cause an increase or decrease of a pressure of the flexible enclosure space in response to input from the pressure sensor.

15. The system of claim 14 wherein the control system is configured to control the pressure of the enclosure space in response to input from the pressure sensor and input comprising battery and vehicle operation conditions predicted by the control system.

16. A variable insulating battery pack system configured to control the temperature of a battery pack, comprising:
a battery pack enclosure sized and configured to contain the battery pack;
the battery pack enclosure comprising a flexible enclosure space, the flexible enclosure space enclosing the battery pack, the flexible enclosure space configured to change volume in response to a pressure change in the flexible enclosure space, the battery pack enclosure comprising a flexible outer enclosure wall defining the flexible enclosure space, substantially an entire portion of the outer enclosure wall is flexible and configured to move inwardly and outwardly with respect to the battery pack on all sides of the battery pack; and
a fluid pump disposed in fluid communication with the enclosure space, the fluid pump configured to evacuate and pressurize the enclosure space.

17. The system of claim 16 further comprising a fluid pressure sensor disposed in fluid communication with the flexible enclosure space and a control system interfacing with the fluid pump and the fluid pressure sensor.

18. The system of claim 16 wherein the battery pack further comprises an inner enclosure wall, wherein at least the outer enclosure wall comprises a generally flexible and retractable material.

19. The system of claim 17 wherein the control system is configured to control the pressure of the enclosure space in response to input from the pressure sensor.

20. The system of claim 19 wherein the control system is configured to control the pressure of the enclosure space in response to input comprising battery and vehicle operation conditions predicted by the control system.

Assignees

• Stanek Joe
• Ochocinski Chris Adam
• Ford Global Tech Llc

Inventors

• Stanek Joe
• Ochocinski Chris Adam

Classifications

• H01M10/613 Primary

  Cooling or keeping cold · CPC title

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M2/1077 Primary

  Electricity · mapped topic

• H01M10/615

  Heating or keeping warm · CPC title