Dye-sensitized solar cell and method for manufacturing same

Patent metadata

Field	Value
Publication number	US-9536677-B2
Application number	US-201314143386-A
Country	US
Kind code	B2
Filing date	Dec 30, 2013
Priority date	Jun 30, 2011
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A dye-sensitized solar cell includes a first electrode; a second electrode that faces the first electrode; an electrolyte that is disposed between the first electrode and the second electrode; and an annular encapsulation unit that surrounds the electrolyte together with the first electrode and the second electrode, and connects the first electrode and the second electrode. In the dye-sensitized solar cell, the sealing portion has a resin sealing section formed of a resin. At least one interface of a first interface between the first electrode and the sealing portion, and a second interface between the second electrode and the sealing portion, constitutes a wide width section having the broadest sealing width among the sealing widths of the sealing portion, and the sealing portion has a narrow width section having a narrower sealing width than the wide width section.

First claim

The invention claimed is:

1. A dye-sensitized solar cell comprising:
a first electrode;
a second electrode that faces the first electrode;
an electrolyte that is disposed between the first electrode and the second electrode; and
a sealing portion that has an annular shape and surrounds the electrolyte together with the first electrode and the second electrode, and connects the first electrode and the second electrode,
wherein at least one interface of a first interface between the first electrode and the sealing portion, and a second interface between the second electrode and the sealing portion constitutes a wide width section having the broadest sealing width among the sealing widths of the sealing portion, and the sealing portion has a narrow width section having a narrower sealing width than the wide width section,
the sealing portion has a first resin sealing portion which is formed from a resin and is adhered to the first interface, and a second resin sealing portion which is formed from a resin and bonds the first resin sealing portion and the second interface,
an inorganic sealing section consisting of an inorganic material is provided on at least one electrode of the first electrode and the second electrode, and within the sealing portion and
the inorganic sealing section comprises a main body section that is provided on at least one of the first electrode and the second electrode, and a decreasing-thickness section that is provided on the electrolyte side or the opposite side of the electrolyte in the main body section, and the decreasing-thickness section has a thickness that decreases as the decreasing-thickness section is separated apart from the main body section, the thickness of the decreasing-thickness section being a thickness from the at least one of the first electrode and the second electrode on which the main body portion is provided.

2. The dye-sensitized solar cell according to claim 1 , wherein the inner circumference at the wide width section is positioned to be inner side than the narrow width section.

3. The dye-sensitized solar cell according to claim 1 , wherein the sealing portion further comprises:
a first connection section that connects between the narrow width section and the first interface; and
a second connection section that connects the narrow width section and the second interface, and
a groove is formed on the inner circumferential surface of the sealing portion by the first connection section, the narrow width section and the second connection section.

4. The dye-sensitized solar cell according to claim 1 , wherein the sealing portion comprises a connection section that connects the narrow width section and the first interface,
the narrow width section is directly connected to the second interface, and a groove is formed on the inner circumferential surface of the sealing portion by the connection section, the narrow width section and the second electrode.

5. A method for producing a dye-sensitized solar cell, the method comprises:
a preparation step of preparing a first electrode and a second electrode;
a sealing material fixing step of fixing a first sealing material and a second sealing material that form a sealing portion that connects the first electrode and the second electrode, to the first electrode and the second electrode by bonding the first sealing material to the first electrode and bonding the second sealing material to the second electrode;
an electrolyte disposing step of disposing an electrolyte on the first electrode or the second electrode; and
a bonding step of bonding the first electrode and the second electrode together, and forming the sealing portion containing the first sealing material and the second sealing material between the first electrode and the second electrode by bonding the first sealing material and the second sealing material,
wherein the sealing portion is formed such that at least one interface of a first interface between the first electrode and the sealing portion, and a second interface between the second electrode and the sealing portion, constitutes a wide width section having the broadest sealing width among the sealing widths of the sealing portion, the sealing portion has a narrow width section having a narrower sealing width than the wide width section,
an inorganic sealing section consisting of an inorganic material is provided on at least one electrode of the first electrode and the second electrode, and within the sealing portion; and
the inorganic sealing section comprises a main body section that is provided on at least one of the first electrode and the second electrode, and a decreasing-thickness section that is provided on the electrolyte side or the opposite side of the electrolyte in the main body section, and the decreasing-thickness section has a thickness that decreases as the decreasing-thickness section is separated apart from the main body section, the thickness of the decreasing-thickness section being a thickness from the at least one of the first electrode and the second electrode on which the main body portion is provided.

6. The method for producing a dye-sensitized solar cell according to claim 5 , wherein the sealing portion is formed such that an inorganic sealing section formed of an inorganic material is provided on at least one electrode of the first electrode and the second electrode, and within the sealing portion.

7. A dye-sensitized solar cell comprising:
a first electrode;
a second electrode that faces the first electrode;
an electrolyte that is disposed between the first electrode and the second electrode; and
a sealing portion that has an annular shape and surrounds the electrolyte together with the first electrode and the second electrode, and connects the first electrode and the second electrode,
wherein at least one interface of a first interface between the first electrode and the sealing portion, and a second interface between the second electrode and the sealing portion constitutes a wide width section having the broadest sealing width among the sealing widths of the sealing portion, and the sealing portion has a narrow width section having a narrower sealing width than the wide width section, and
the sealing portion has a resin sealing portion which is formed of a resin and is adhered to the first interface, the resin sealing portion being adhered directly to the second interface,
an inorganic sealing section consisting of an inorganic material is provided on at least one electrode of the first electrode and the second electrode, and within the sealing portion and
the inorganic sealing section comprises a main body section that is provided on at least one of the first electrode and the second electrode, and a decreasing-thickness section that is provided on the electrolyte side or the opposite side of the electrolyte in the main body section, and the decreasing-thickness section has a thickness that decreases as the decreasing-thickness section is separated apart from the main body section, the thickness of the decreasing-thickness section being a thickness from the at least one of the first electrode and the second electrode on which the main body portion is provided.

Assignees

• Fujikura Ltd

Inventors

• Okada Kenichi
• Doi Katsuhiro

Classifications

• Y02P70/521

  Cross-Sectional Technologies · mapped topic

• Y02E10/542

  Dye sensitized solar cells · CPC title

• H01G9/2077 Primary

  Sealing arrangements, e.g. to prevent the leakage of the electrolyte · CPC title

• H01G9/2059

  comprising an organic dye as the active light absorbing material, e.g. adsorbed on an electrode or dissolved in solution · CPC title

• H01G9/2031

  comprising titanium oxide, e.g. TiO2 (H01G9/2036 takes precedence) · CPC title