Paver transition mark reduction

Patent metadata

Field	Value
Publication number	US-9534348-B2
Application number	US-201514623375-A
Country	US
Kind code	B2
Filing date	Feb 16, 2015
Priority date	Feb 16, 2015
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A paving machine for reducing transition marks in a mat. The paving machine may comprise a frame, a tow arm, a screed assembly, a sensor and a controller. The screed assembly includes a main screed plate and an extension plate. The main screed plate is configured to pave a first surface section of the mat. The extension plate includes an extension trailing edge having an inner end. The extension plate is configured to pave a second surface section of the mat. The sensor is configured to sense transition marks in the mat proximal to an intersection between the first and second surface sections and to transmit data indicative of such to the controller. The controller may be configured to determine from the data received from the sensor when the inner end is disposed above or below the first plane, and move the inner end to the first plane.

First claim

What is claimed is:

1. A paving machine for paving a mat on a base, the mat having a first surface section contained in a first plane and a second surface section contained in a second plane, the second surface section being adjacent to the first surface section, the paving machine comprising:
a frame;
a tow arm connected to the frame and pivotable about a pivot point;
a screed assembly connected to the frame by the tow arm, the screed assembly including a main screed plate and an extension plate, the main screed plate configured to pave the first surface section of the mat, the extension plate including an extension trailing edge having an inner end, the extension plate being configured to pave the second surface section of the mat; and
a sensor mounted on the screed assembly and configured to sense transition marks in the mat at an intersection between the first and second surface sections and further configured to transmit data indicative of the transition marks to a controller,
the controller being configured to, while the paving machine is paving:
determine from the data received from the sensor when the inner end is disposed above or below the first plane, and
move the inner end to the first plane,

wherein the transition marks are defined by at least one of discontinuities in mat thickness at the intersection between the first surface section and the second surface section, and transverse shifts in a position of the intersection between the first surface section and the second surface section.

2. The paving machine of claim 1 , wherein the first surface section is disposed behind the main screed plate relative to a direction of travel of the paving machine, and the second surface section is disposed behind the extension plate relative to the direction of travel of the paving machine.

3. The paving machine of claim 1 , wherein the first plane is substantially parallel to the second plane.

4. The paving machine of claim 3 , wherein, when the controller moves the inner end of the extension trailing edge to the first plane, an entirety of the extension trailing edge is moved by the controller to the first plane.

5. The paving machine of claim 4 , in which the controller is further configured to maintain the extension trailing edge in the first plane as the paving machine moves forward.

6. The paving machine of claim 1 , wherein the second plane is disposed at an angle to the first plane.

7. The paving machine of claim 6 , wherein the inner end is an initial inner end.

8. The paving machine of claim 1 , in which the controller is further configured to change in a first direction a position of the tow arm at the pivot point, the first direction being perpendicular to the base.

9. A method for automatically reducing transition marks made by a screed assembly of a paving machine in a mat while paving the mat over a base, the mat having a first surface section contained in a first plane and a second surface section contained in a second plane, the second surface section being adjacent to the first surface section, the paving machine including
a frame,
a tow arm connected to the frame and pivotable about a pivot point, the screed assembly being connected to the frame by the tow arm,
a sensor mounted on the screed assembly, and
a controller,
the screed assembly including a main screed plate and an extension plate, the main screed plate being configured to pave the first surface section of the mat,
the extension plate including an extension trailing edge having an inner end, the extension plate being configured to pave the second surface section of the mat,
the sensor being configured to sense transition marks in the mat at an intersection between the first and second surface sections and to transmit data indicative of the transition marks to the controller, the method comprising:
while paving, determining, by the controller based on data received from the sensor, when the inner end is disposed above or below the first plane; and
moving, by the controller based on the determining, the inner end to the first plane,
wherein the transition marks are defined by at least one of discontinuities in mat thickness at the intersection between the first surface section and the second surface section, and transverse shifts in a position of the intersection between the first surface section and the second surface section.

10. The method of claim 9 , wherein the first surface section is behind the main screed plate relative to a direction of travel of the paving machine and the second surface section is behind the extension plate relative to the direction of travel of the paving machine.

11. The method of claim 9 , wherein the first plane is substantially parallel to the second plane.

12. The method of claim 11 , in which the moving includes, moving an entirety of the extension trailing edge to the first plane.

13. The method of claim 9 , further including, maintaining, by the controller, the inner end in the first plane as the paving machine moves forward.

14. The method of claim 9 further including, wherein the second surface section is disposed at an angle to the first surface section.

15. The method of claim 14 , wherein the inner end is an initial inner end.

16. The method of claim 9 , further including changing, in a first direction, a position of the tow arm at the pivot point, the first direction being perpendicular to the base.

17. A paving machine for paving a mat on a base, the mat having a first surface section contained in a first plane and a second surface section contained in a second plane, the second surface section being adjacent to the first surface section, the paving machine comprising:
a frame;
a tow arm connected to the frame and pivotable about a pivot point;
a screed assembly connected to the frame by the tow arm, the screed assembly including a main screed plate and an extension plate, the main screed plate being configured to pave the first surface section of the mat, the extension plate including an extension trailing edge having an initial inner end, the extension plate being configured to pave the second surface section of the mat;
a plurality of sensors mounted on the screed assembly and configured to sense transition marks in the mat at an intersection between the first and second surface sections, and further being configured to transmit data indicative of the transition marks to a controller;
a frame inclinometer mounted on the frame and configured to measure a frame slope in relation to a horizontal plane at a first point in time and a second point in time; and
a screed inclinometer mounted on the screed assembly and configured to measure a screed slope of the main screed plate in relation to the horizontal plane at the first point in time and the second point in time,
the controller being operatively coupled to the frame inclinometer and the screed inclinometer, the controller being configured to, while the paving machine is paving:
calculate a frame slope change based on a signal from the frame inclinometer and a screed slope change based on a signal from the screed inclinometer,
determine whether the frame slope change is different from the screed slope change,
when the first plane and the second plane are parallel and the frame slope change is different from the screed slope change, move the extension trailing edge to the first plane, and
when the second plane is disposed at an angle to the first plane and the frame slope change is different from the screed slope change, move the initial inner end to the first plane,

wherein

Assignees

• Caterpillar Paving Products Inc

Inventors

• Rio Federico
• Mings Ricky Leon

Classifications

• E01C19/42

  Machines for imparting a smooth finish to freshly-laid paving courses other than by rolling, tamping or vibrating (for distributing only E01C19/12; {hand-actuated smoothing tools E01C19/44}) · CPC title

• E01C19/46 Primary

  for preparing and placing the materials {, e.g. slurry seals}({E01C19/002, } E01C19/45, {E01C21/00, E01C23/065} take precedence) · CPC title

• E01C19/22

  for consolidating or finishing laid-down unset materials ({E01C19/002, E01C19/48, E01C21/00} E01C23/02 {E01C23/065} take precedence; apparatus for generating vibrations in general B06B) · CPC title

• E01C23/02

  Devices for making, treating or filling grooves or like channels in not-yet-hardened paving, e.g. for joints or markings (surface patterning E01C19/43); Removable forms therefor (non-removable forms E01C11/02); Devices for introducing inserts or removable insert-supports in not-yet-hardened paving (E01C23/04 takes precedence; non-removable {joint} insert supports E01C11/02) · CPC title

• E01C2301/00

  Machine characteristics, parts or accessories not otherwise provided for · CPC title