Device for establishing and disconnecting a charging connection for a plug-in vehicle in an automated manner

Patent metadata

Field	Value
Publication number	US-9533587-B2
Application number	US-201414194218-A
Country	US
Kind code	B2
Filing date	Feb 28, 2014
Priority date	Sep 2, 2011
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

Charging device for the automatic establishment and disconnection of a charging connection for a plug-in vehicle, whereby the charging device of the plug-in vehicle includes a charging electrical unit, a charging station with a charging cable to charge an energy storage unit of the vehicle through a cable-based charging connection. The charging electrical unit comprises a socket and the charging cable a plug. The charging device is designed such that that the socket has one or more insertion funnels, the plug has one or more guide pins, wherein each guide pin is allocated to a specific funnel. Information is exchangeable between the charging station and the charging electrical unit once the charging connection is established. Information between the charging station and the vehicle is exchangeable if the charging connection is not established. The plug and a reinforced section on the charging cable connected to the plug are movable via a guide mechanism in a predefined spatial direction in the form of a coupling movement over maximum predefined coupling length. The plug and reinforced section are also movable opposite the predefined spatial direction in a decoupling movement over the coupling length.

First claim

What is claimed is:

1. A charging device for use with a plug-in vehicle having an energy storage device, comprising:
a charging electrical unit of the plug-in vehicle, the charging electrical unit having a socket with one or more insertion funnels;
a charging station having a charging cable and a guiding mechanism wherein
the charging cable has a plug configured to mate with the socket to form a cable-based charging connection, the plug having one or more insertion pins and the charging cable having a reinforcement section defined such that the charging cable does not bend within the reinforcement section due to gravitational force affecting the plug and charging cable,
each insertion pin of the plug is assigned to a specific insertion funnel,
information is exchangeable between the charging station and the charging electrical unit when the cable-based charging connection is established,
information is exchangeable between the charging station and the vehicle when the cable-based charging connection is not established,
the plug and the reinforcement section of the charging cable are moveable via the guiding mechanism of the charging station in a specified spatial direction by way of a coupling movement over a maximum specified coupling length, and
the plug and the reinforcement section of the charging cable are moveable via the guiding mechanism of the charging station in a spatial direction opposite the specified spatial direction in a decoupling movement over the coupling length.

2. The charging device according to claim 1 , wherein
the guiding mechanism is configured as a guiding arm operable via an electric motor, and
the guiding arm guides the plug with the reinforcement section of the charging cable.

3. The charging device according to claim 1 , wherein
the guiding mechanism is configured as a cable reel, operable via an electric motor, and
the plug is guidable with the reinforcement section of the charging cable tangentially to the cable reel when the cable reel rotates.

4. The charging device according to claim 1 , wherein
in order to establish the cable-based charging connection, information is exchanged between the vehicle and the charging station that includes an information item about a position of the vehicle,
the vehicle can occupy a charging position in a charging position area that is specified in relation to the charging station and, in order to establish the cable-based charging connection, the vehicle occupies the charging position,
entry of the vehicle into the charging position area and occupation of the charging position by the vehicle are indicated to a driver of the vehicle, and
the occupation of the charging position initializes the coupling movement.

5. The charging device according to claim 4 , wherein
when the charging position is occupied, a spatial distance between the plug and the socket drops below the coupling length,
the charging position area is determined by an opening area of the insertion funnel or, in a case of a plurality of insertion funnels, by an opening area of a respective insertion funnel having a smallest opening area, and
when the charging position is occupied and the coupling movement executed, each insertion pin penetrates the opening area of an associated insertion funnel and enters into the associated insertion funnel.

6. The charging device according to claim 5 , wherein
the reinforcement section of the charging cable is a mechanically stiffened portion of the charging cable, and
the mechanical stiffening is dimensioned such that when a force exceeding the gravitational force is applied, the charging cable is flexible in the reinforcement section.

7. The charging device according to claim 5 , wherein
the reinforcement section is stiffened to form a mechanically rigid charging rod,
the socket is rigidly connected to each insertion funnel, and
the socket is mounted so as to be deflectable in two spatial directions, which are oriented complementary to the spatial direction describing movement of the plug, wherein said plug movement is caused by the guiding mechanism of the charging station.

8. The charging device according to claim 6 , wherein
the socket has only one insertion funnel,
the socket is rotationally symmetrical,
the socket is located at a neck of the one insertion funnel,
the plug has only one insertion pin,
the plug is rotationally symmetrical,
the plug has a conical, latch-like part as a plug latch, and
the plug latch is the insertion pin.

9. The charging device according to claim 7 , wherein
the socket has only one insertion funnel,
the socket is rotationally symmetrical,
the socket is located at a neck of the one insertion funnel,
the plug has only one insertion pin,
the plug is rotationally symmetrical,
the plug has a conical, latch-like part as a plug latch, and
the plug latch is the insertion pin.

10. The charging device according to claim 6 , wherein
the socket has a plurality of insertion funnels,
in order to establish the cable-charging connection in an event of an occupied charging position due to the coupling movement, each insertion pin enters into an associated insertion funnel,
on executing the coupling movement, each insertion funnel guides the entering insertion pin in a guiding movement which comprises spatial directions complementary to the spatial of the coupling movement, and bends the charging cable in an area of the reinforcement section of the charging cable,
the coupling movement and the guiding movement move the plug into the socket and make a plug and socket connection, and
when the plug and socket connection is made, the coupling movement terminates.

11. The charging device according to claim 7 , wherein
the socket has a plurality of insertion funnels,
in order to establish the cable-charging connection in an event of an occupied charging position due to the coupling movement, each insertion pin enters into an associated insertion funnel,
on executing the coupling movement, each insertion funnel guides the entering insertion pin in a guiding movement which comprises spatial directions complementary to the spatial of the coupling movement, and bends the charging cable in an area of the reinforcement section of the charging cable,
the coupling movement and the guiding movement move the plug into the socket and make a plug and socket connection, and
when the plug and socket connection is made, the coupling movement terminates.

12. The charging device according to claim 8 , wherein
in order to establish the cable-charging connection in an event of an occupied charging position due to the coupling movement, the plug latch enters into the insertion funnel,
on executing the coupling movement, the insertion funnel guides the entering plug latch in a guiding movement which comprises spatial directions complementary to the spatial direction of the coupling movement, and bends the charging cable in an area of the reinforcement section,
the coupling movement and the guiding movement move the plug into the socket and make a plug and socket connection, and
when the plug and socket connection is made, the coupling movement terminates.

13. The charging device according to claim 9 , wherein
in order to establish the cable-charging connection in an event of an occupied charging position due to the coupling movement, the plug latch enters into the insertion funnel,
on executing the coupling movement, the insertion funnel guides the entering plug latch in a guiding movement which comprises spatial directions complementary to the spatial direction of the coupling movement, and bends the charging cable i

Assignees

• Bayerische Motoren Werke Ag

Inventors

• Krammer Josef

Classifications

• H02J7/42

  with electronic devices having internal batteries, e.g. mobile phones · CPC title

• H02J7/70

  characterised by the mechanical construction · CPC title

• H01R13/6315

  allowing relative movement between coupling parts, e.g. floating connection (for coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures, H01R12/91 takes precedence) · CPC title

• B60L53/35

  Means for automatic or assisted adjustment of the relative position of charging devices and vehicles · CPC title

• B60L53/16

  Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles · CPC title