Laser welding method and engine cooling structure

Patent metadata

Field	Value
Publication number	US-9533378-B2
Application number	US-201314383791-A
Country	US
Kind code	B2
Filing date	Mar 4, 2013
Priority date	Mar 8, 2012
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A cylinder block ( 10 ) includes an inter-bore flow passage ( 14 ) between adjacent bores ( 12 ). Each inter-bore flow passage ( 14 ) is formed by closing an opening-side groove portion ( 15 ) continuous from a cylinder block deck face and a bottom-side groove portion ( 16 ) with the use of a lid member ( 20 ) made of copper, and the lid member ( 20 is laser-welded to a groove wall face of the opening-side groove portion ( 15 ). Before the laser-welding, the lid member ( 20 ) has recesses ( 26 ) that are interspersed in a direction, in which a laser beam travels, at any one of connected portions at which the lid member ( 20 is connected to the groove wall face of the opening-side groove portion ( 15 ).

First claim

The invention claimed is:

1. A laser welding method for welding a first member and a second member to each other with the use of a laser beam, comprising:
subjecting at least one of the first and second members to a pre-irradiation process in preparation for irradiation of the laser beam and then connecting the first and second members to each other in order to carry out welding with the use of the laser beam; and
causing laser beam irradiated members to melt by irradiating the laser beam to connected portions of both the first and second members, and welding both the first and second members to each other through the melting, wherein
in the pre-irradiation process, a plurality of small absorption portions, which have a smaller absorption of the laser beam than both the first and second members, are formed at the connected portion of at least one of the first and second members at an interval in a direction in which the irradiated laser beam travels, and
in the pre-irradiation process, recesses that respectively serve as the small absorption portions are formed at the connected portion of the first member and/or the connected portion of the second member, which are objects at which the small absorption portions are formed, intermittently in the direction in which the irradiated laser beam travels.

2. The laser welding method according to claim 1 , wherein
in the pre-irradiation process, the small absorption portions are formed at equal intervals in the direction in which the irradiated laser beam travels.

3. The laser welding method according to claim 1 , wherein
in the pre-irradiation process, the small absorption portions are formed by narrowing a portion between the adjacent small absorption portions as a reaching depth of the laser beam increases.

4. The laser welding method according to claim 1 , wherein
when both the first and second members are welded to each other by irradiating the laser beam, laser beam scanning irradiation in which the laser beam is irradiated while a location to which the laser beam is irradiated is changed along the connected portions is carried out, and
in the pre-irradiation process, each of the plurality of small absorption portions arranged in the direction in which the irradiated laser beam travels is formed so as to extend over a scanning range of the laser beam scanning irradiation.

5. The laser welding method according to claim 1 , wherein
the first and second members are formed of different metal members or the same metal members.

6. The laser welding method according to claim 5 , wherein
the first and second members are formed of the different metal members having different tendencies to melt for the laser beam, then the first member is formed of a metal member having a property such that the metal member has a less tendency to melt than that of the second member, and the small absorption portions are formed at the first member.

7. The laser welding method according to claim 1 , wherein
at least one of the first and second members is formed of a die casting.

8. An engine cooling structure in which a cylinder block includes a plurality of bores and adjacent bores are cooled by refrigerant that passes through an inter-bore flow passage, comprising:
a groove portion that is formed on the cylinder block and is located between the adjacent bores; and
a lid member that is fitted to the groove portion to close an opening side of the groove portion, that forms the inter-bore flow passage together with the groove portion and that is laser-welded to a wall face of the groove portion with the use of an irradiated laser beam, wherein
the lid member has a through-hole that extends through toward a side adjacent to a bottom portion of the inter-bore flow passage and a protruding portion that protrudes toward the side adjacent to the bottom portion of the inter-bore flow passage and that facilitates refrigerant, passing through the inter-bore flow passage, to pass through the through-hole, and
in a pre-irradiation stage, the lid member has a plurality of recesses at a connected portion that is connected to the wall face of the groove portion at an interval in a direction in which the irradiated laser beam travels.

9. The engine cooling structure according to claim 8 , wherein
the lid member is laser-welded to the wall face of the groove portion by receiving laser beam scanning irradiation in which the laser beam is irradiated while a location at which the laser beam is irradiated is changed along a closing range in which the lid member closes the opening side of the groove portion, and
in a pre-irradiation stage, the lid member has the plurality of recesses that are arranged in the direction in which the irradiated laser beam travels and that are extended over a scanning range of the laser beam scanning irradiation.

10. The engine cooling structure according to claim 8 , wherein
the lid member has the protruding portion at an end portion downstream of the refrigerant passing through the inter-bore flow passage.

11. The engine cooling structure according to claim 8 , wherein the cylinder block is formed of a die casting.

12. A manufacturing method for an engine that includes an engine cooling structure in which a cylinder block includes a plurality of bores and the adjacent bores are cooled by refrigerant that passes through an inter-bore flow passage, comprising:
forming a closed-end groove portion between the adjacent bores in the cylinder block;
preparing a lid member that is fitted to the groove portion to close an opening side of the groove portion and that forms the inter-bore flow passage together with the groove portion;
forming a plurality of recesses on a lid member-side connected face, at which the prepared lid member is connected to a wall face of the groove portion, at an interval over a range from an upper end of the lid member to a lower end of the lid member;
connecting the wall face of the groove portion to the lid member-side connected face of the lid member by fitting the lid member, on which the plurality of recesses are formed, to the groove portion;
melting a portion of the wall face of the groove portion of the cylinder block by irradiating a laser beam to connected portions at which the wall face of the groove portion is connected to the lid member-side connected face of the lid member in a direction in which the plurality of recesses formed at an interval are arranged; and
welding the lid member to the wall face of the groove portion of the cylinder block through the melting.

13. The manufacturing method according to claim 12 , wherein
at the time of irradiating the laser beam to the connected portions at which the wall face of the groove portion is connected to the lid member-side connected face of the lid member, laser beam scanning irradiation in which the laser beam is irradiated while a location at which the laser beam is irradiated is changed along the connected portions is carried out.

14. The manufacturing method according to claim 12 , further comprising:
preparing the cylinder block as a die casting.

Assignees

• Kawasaki Minoru
• Sakai Kazuhito
• Utsumi Shintaro
• Toyota Motor Co Ltd

Inventors

• Kawasaki Minoru
• Sakai Kazuhito
• Utsumi Shintaro

Classifications

• F02F1/108

  Siamese-type cylinders, i.e. cylinders cast together · CPC title

• B23K2203/12

  Operations & Transport · mapped topic

• F02F1/40

  cylinder heads with means for directing, guiding, or distributing liquid stream · CPC title

• Y10T29/49231

  I.C. [internal combustion] engine making · CPC title

• F01P2003/024

  Cooling cylinder heads · CPC title