Method for forming, opening and/or evaluating a connection site

Patent metadata

Field	Value
Publication number	US-9533135-B2
Application number	US-201414309327-A
Country	US
Kind code	B2
Filing date	Jun 19, 2014
Priority date	Jun 19, 2014
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

System, apparatus and method for opening a heat-bonded connection formed between two hollow, flexible thermoplastic conduits. A pressure difference is created between the inside of at least one of the conduits and the ambient atmosphere sufficient to cause expansion of a wall of the tubing conduit in the vicinity of a frangible portion at least partially blocking the connection to disrupt the frangible portion and reduce the blocking.

First claim

The invention claimed is:

1. A method for opening a heat-bonded connection formed between two hollow, flexible, thermoplastic conduits, which connection includes a frangible portion of thermoplastic material formed during the heat bonding and at least partially blocking internal communication between the conduits, the method including: creating a pressure difference between the inside of at least one of the conduits and the ambient atmosphere sufficient to cause expansion of a wall of the tubing conduit in the vicinity of the frangible portion of thermoplastic material to disrupt the frangible portion and reduce the blocking.

2. The method of claim 1 in which the pressure difference is created before the thermoplastic material at the connection has fully hardened from the heat-bonded connection.

3. The method of claim 1 in which the pressure difference is created when the thermoplastic material has a temperature above its glass transition temperature.

4. The method of claim 1 in which the pressure difference is created within about 10 seconds of the formation of the heat-bond connection.

5. The method of claim 1 in which the pressure difference is created by increasing pressure inside of the tubular conduit above ambient pressure.

6. The method of claim 1 including occluding one of the thermoplastic conduits and increasing the pressure in the other of the thermoplastic conduits until the frangible portion is disrupted.

7. The method of claim 6 including sensing the pressure in one of the conduits after the frangible portion is disrupted to determine the integrity of the heat-bond.

8. The method of claim 7 including sensing the pressure over a time period.

9. The method of claim 7 in which the pressure is sensed from an initiation of the step of increasing pressure in the other of the conduits.

10. The method of claim 6 including sensing the pressure in the one of the conduits to determine disruption of the frangible portion.

11. The method of claim 6 including increasing the pressure in the other of the conduits until a pressure increase is sensed in the one of the conduits.

12. The method of claim 11 in which the pressure increase does not exceed a burst pressure of the other conduit.

13. A method of forming and opening a heat bonded connection between two thermoplastic tubes comprising:
heating one end of each tube until it is in semi-molten state and bringing the ends into direct contact to form a heat bonded connection therebetween which includes a frangible portion of the thermoplastic tube material at partially blocking internal fluid flow communication between the tubes;
increasing pressure within one of the tubes when the thermoplastic material at the connection site is above the glass transitional temperature of such thermoplastic material while occluding the other of the tubes at an occlusion location;
sensing the pressure in the other of the tubes between the connection site and occlusion location while the pressure is increased in the one tube;
increasing the pressure within the one tube until a pressure increase is sensed in the other tube indicative of disruption of the frangible portion;
continuing to sense the pressure in the other tube for a period of time after the disruption to determine the integrity of the heat bonded connection; and
generating an audible or visual alarm in the event the continued sensing of pressure in the other tube indicates leakage at the connection site.

14. The method of claim 13 including sensing the pressure in the other tube for up to about 30 seconds after disruption.

15. The method of claim 13 wherein the pressure is increased in the one tube within less than about 10 seconds after the connection is formed.

16. The method of claim 13 wherein the pressure in the one tube is increased to about 19-29 psi.

17. The method of claim 13 wherein the tubes are made of polyvinylchloride.

18. The method of claim 17 wherein the tubes have an internal lumen diameter of about 0.118-0.126 inches (3.0 mm -3.2 mm) and a wall thickness of about 0.025-0.03 inches (0.63 mm -0.76 mm).

19. The method of claim 18 wherein the pressure is increased in the one tube within less than about 10 seconds after connection is formed and the pressure in the other tube is sensed for a time period of up to about 30 seconds after disruption; and the occlusion opened if no leak is detected within the time period.

Assignees

• Fenwal Inc

Inventors

• Kusters Benjamin E
• Min Kyungyoon

Classifications

• B29C65/7841

  Holding or clamping means for handling purposes (clamping means for the purpose of applying pressure on the parts to be joined, in the area to be joined B29C66/81; work holders in general B25B; devices for holding or positioning work for welding metal B23K37/04) · CPC title

• B29C65/7802

  Positioning the parts to be joined, e.g. aligning, indexing or centring · CPC title

• B29C65/743

  using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc (B29C65/2046 takes precedence) · CPC title

• G01M3/2846

  for tubes (G01M3/30 takes precedence) · CPC title

• A61M2205/15

  Detection of leaks · CPC title