Prefilled syringe

Patent metadata

Field	Value
Publication number	US-9533103-B2
Application number	US-201213621112-A
Country	US
Kind code	B2
Filing date	Sep 15, 2012
Priority date	Mar 29, 2010
Publication date	Jan 3, 2017
Grant date	Jan 3, 2017

Abstract

A gasket of a prefilled syringe is disclosed, which includes a gasket body and a plunger-mounting member. The gasket body has a plunger-mounting member removal prevention rib formed on an inner surface of the gasket body. The plunger-mounting member has an outer projected part, which engages the plunger-mounting member removal prevention rib of the gasket body, a plurality of elastically deformable inner projected parts which are extended obliquely from an inner portion of a proximal side of the plunger-mounting member toward a central and distal end of the plunger-mounting member, and plunger removal prevention locking parts formed at free ends of the inner projected parts. The plunger has a distal end part capable of entering the plunger-mounting member and an outer projection part which engages the plunger removal prevention locking parts of the plunger-mounting member.

First claim

What is claimed is:

1. A gasket and plunger assembly for a prefilled syringe comprising:
a gasket body, the gasket body having a plunger-mounting member removal prevention rib formed on an inner surface of the gasket body;
a plunger-mounting member; the plunger-mounting member having an outer projected part which engages the plunger-mounting member removal prevention rib of the gasket body;
at least three elastically deformable inner projected parts which extend obliquely from an inner portion of a proximal side of the plunger-mounting member toward a central and distal end of the plunger-mounting member, and plunger removal prevention locking parts formed at free ends of the inner projected parts; and
a plunger having a distal end part, which is configured to enter the plunger-mounting member and an outer projection part which engages the plunger removal prevention locking parts of the plunger-mounting member.

2. An assembly according to claim 1 , wherein proximal side surfaces of the elastically deformable inner projected parts are formed as flat and smooth inclined surfaces inclined toward a center of the plunger-mounting member to form a guide portion for guiding engagement between the outer projection part of the plunger and the locking parts of the plunger-mounting member.

3. An assembly according to claim 1 , wherein when each of the inner projected parts of the plunger-mounting member is pressed toward a proximal side of the plunger-mounting member, the free end of each of the inner projected parts deforms in a direction in which the free end becomes close to the center of the plunger-mounting member.

4. An assembly according to claim 3 , wherein a width of the inner projected parts of the plunger-mounting member become smaller toward the free ends of the inner projected parts of the plunger-mounted member.

5. An assembly according to claim 3 , wherein
distal end surfaces of each of the free ends of the inner projected parts of the plunger-mounting member are formed as flat surfaces, which are orthogonal to an axis of the plunger-mounting member;
the plunger removal prevention locking parts are formed on the distal end surfaces of the free ends; and
a proximal side surface of the outer projection part of the plunger is formed as a flat surface orthogonal to an axis of the distal end part of the plunger.

6. An assembly according to claim 1 , wherein the inner projected parts are formed almost equiangularly with respect to an axis of the plunger-mounting member.

7. An assembly according to claim 1 , wherein an inner surface of the free end of each inner projected part of the plunger-mounting member is in contact with an outer surface of the distal end part of the plunger mounted on the gasket.

8. An assembly according to claim 1 , wherein a proximal end of the plunger-mounting member does not project beyond the gasket body.

9. An assembly according to claim 1 , wherein the distal end part of the plunger is tubular.

10. An assembly according to claim 1 , wherein the plunger has a concave portion, formed at a proximal side of the outer projection part, into which distal end portions of the inner projected parts of the plunger-mounting member are capable of entering.

11. A syringe comprising:
a syringe body having an outer cylinder, a gasket slidably accommodated inside the outer cylinder, and a plunger which is mountable on the gasket;
wherein the gasket is composed of a gasket body which is a tubular body having a closed distal end and an open proximal end, and having an inner cavity extending from an opening formed at the proximal end of gasket body to the distal end of the gasket body and a plunger-mounting member mounted on the gasket body;
the gasket body having a plunger-mounting member removal prevention rib formed on an inner surface of the inner cavity;
the plunger-mounting member formed as a tubular body which has a hollow portion penetrating therethrough from a distal end of the tubular body to a proximal end of the tubular body, and configured to be accommodated inside the inner cavity of the gasket body, the plunger-mounting member having an outer projected part formed on an outer surface of the plunger-mounting member and configured to engage the plunger-mounting member removal prevention rib of the gasket body, a plurality of elastically deformable inner projected parts which are extended obliquely from an inner portion of a proximal side of the plunger-mounting member toward a central and distal end of the plunger-mounting member and each having a free end at a position which does not reach a center of the plunger-mounting member; and plunger removal prevention locking parts formed at the free ends of the inner projected parts;
the plunger having a pressing part configured to press a proximal end portion of the gasket body in an operation of mounting the plunger on the gasket, a distal end part projecting from the pressing part toward a distal end and configured to enter the plunger-mounting member, and an outer projection part disposed on an outer surface of the distal end part and engaging the plunger removal prevention locking parts of the plunger-mounting member; and
the plunger-mounting member is mounted on the gasket body in a state in which the plunger-mounting member removal prevention rib of the gasket body and the outer projected part of the plunger-mounting member have engaged each other; and
wherein when the plunger is mounted on the gasket, the distal end part of the plunger does not contact an inner surface of the gasket body.

12. A syringe according to claim 11 , wherein proximal side surfaces of a plurality of the inner projected parts of the plunger-mounting member are formed as flat and smooth inclined surfaces inclined toward the center of the plunger-mounting member to form a guide portion for guiding engagement between the outer projection part of the plunger and the plunger removal prevention locking parts of the plunger-mounting member.

13. A syringe according to claim 11 , wherein when each of the inner projected parts of the plunger-mounting member is pressed toward a proximal side of the plunger-mounting member, the free end of each of the inner projected parts deforms in a direction in which the free end becomes close to the center of the plunger-mounting member.

14. A syringe according to claim 13 , wherein a width of the inner projected parts of the plunger-mounting member become smaller toward the free ends of the inner projected arts of the plunger-mounted member.

15. A syringe according to claim 13 , wherein
distal end surfaces of each of the free ends of the inner projected parts of the plunger-mounting member are formed as flat surfaces respectively orthogonal to an axis of the plunger-mounting member;
the plunger removal prevention locking parts are formed on the distal end surfaces of the free ends respectively; and
a proximal side surface of the outer projection part of the plunger is formed as a flat surface orthogonal to an axis of the distal end part of the plunger.

16. A syringe according to claim 11 , wherein a plurality of the inner projected parts are formed almost equiangularly with respect to an axis of the plunger-mounting member; and a number of the inner projected parts to be formed is at least two.

17. A syringe according to claim 11 , wherein an inner surface of the free end of each inner projected part of the plunger-mounting member is in contact with an outer surface of the distal end part of the plunger mounted on the gasket.

18. A syringe according to claim 11 , wherein the

Assignees

• Okihara Hitoshi
• Terumo Corp

Inventors

• Okihara Hitoshi

Classifications

• A61M2005/3118

  via the distal end of a syringe, i.e. syringe end for mounting a needle cannula · CPC title

• A61M2005/3104

  Caps for syringes without needle · CPC title

• A61M5/31515 Primary

  Connection of piston with piston rod · CPC title