Motor

Patent metadata

Field	Value
Publication number	US-9531243-B2
Application number	US-201414503609-A
Country	US
Kind code	B2
Filing date	Oct 1, 2014
Priority date	Nov 11, 2013
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

A motor includes an attachment portion, a first circuit board, and a second circuit board. The attachment portion is fixed to a frame of an apparatus to be driven by the motor. The first circuit board is located axially below coils and axially above the attachment portion. End portions of conducting wires defining the coils are connected to the first circuit board. The second circuit board is located axially below the attachment portion. An AC to DC conversion portion is mounted on the second circuit board. In addition, the attachment portion is arranged between the first and second circuit boards.

First claim

What is claimed is:

1. A brushless DC motor configured to convert an alternating current to a direct current and to generate a torque with resulting direct current, the motor comprising:
a stationary portion fixed to a frame of an apparatus to be driven by the motor through a support member; and
a rotating portion configured to rotate about a central axis extending in a vertical direction relative to the stationary portion; wherein
the rotating portion includes:
a shaft extending along the central axis;
a rotor holder including a top plate portion extending around the shaft, and a cylindrical wall portion extending axially downward from an outer end portion of the top plate portion; and
a magnet fixed to an inner circumferential surface of the wall portion directly or through a yoke;

the stationary portion includes:
a bearing portion configured to rotatably support the shaft;
a housing including a cylindrical bearing holding portion configured to hold the bearing portion;
a plurality of coils arranged in a circumferential direction radially outside the housing and radially inside the magnet;
an attachment portion fixed to each of the housing and the support member either directly or indirectly through another member; and
a circuit portion electrically connected to the coils;

the circuit portion includes:
a plate-shaped first circuit board located axially below the coils and axially above the attachment portion, and to which end portions of conducting wires defining the coils are connected;
a plate-shaped second circuit board located axially below the attachment portion, and arranged to have an AC to DC conversion portion mounted thereon; and
an electrical connection portion configured to electrically connect the first and second circuit boards to each other;

the first circuit board includes a through hole or a cut-out defined therein;
the housing extends in the vertical direction through the through hole or the cut-out;
the second circuit board includes:
a first region axially aligned with the first circuit board;
a second region axially aligned with the through hole or the cut-out; and
a third region which does not axially overlap with any of the first circuit board, the through hole, or the cut-out; and

the support member is fixed to the third region;
the attachment portion includes:
a central portion fixed to the housing; and
a plurality of arm portions, each of which is arranged to extend radially outward from the central portion; and

each arm portion is fixed to the support member.

2. The motor according to claim 1 , further comprising a sensor configured to detect a rotational position of the rotating portion, and mounted on an upper surface of the first circuit board.

3. The motor according to claim 2 , wherein the AC to DC conversion portion is mounted on a lower surface of the second circuit board.

4. The motor according to claim 3 , wherein the AC to DC conversion portion includes an electrolytic capacitor.

5. The motor according to claim 4 , further comprising a transistor array mounted on a lower surface of the second circuit board.

6. The motor according to claim 5 , further comprising a control IC mounted on the lower surface of the second circuit board.

7. The motor according to claim 1 , wherein
the first circuit board includes a body portion that is circular or substantially circular in a plan view;
the second circuit board is circular or substantially circular in a plan view; and
the body portion has an outside diameter smaller than an outside diameter of the second circuit board.

8. The motor according to claim 7 , wherein the support member is fixed to the second circuit board at a position radially outward of the body portion.

9. The motor according to claim 8 , wherein the electrical connection portion includes at least one of a connector or a lead wire.

10. The motor according to claim 9 , wherein the attachment portion is a plate-shaped member extending perpendicularly or substantially perpendicularly to the central axis.

11. The motor according to claim 1 , wherein the second circuit board is fixed to the support member at a circumferential position different from a circumferential position of each arm portion.

12. The motor according to claim 11 , wherein each arm portion is fixed to the support member at a position axially overlapping with the third region of the second circuit board.

13. The motor according to claim 12 , wherein
each arm portion includes a board contact surface arranged at an axial level higher than that of an upper surface of the central portion; and
a lower surface of the first circuit board is arranged to be in contact with the board contact surface.

14. The motor according to claim 13 , wherein
each arm portion includes a board fixing portion including at least a portion of the board contact surface; and
the first circuit board is fixed to the board fixing portion.

15. The motor according to claim 14 , wherein the attachment portion is directly fixed to the support member.

16. The motor according to claim 1 , wherein
a lower end portion of the housing is arranged axially above an upper surface of the second circuit board; and
neither the first region nor the second region of the second circuit board includes a through hole or a cut-out used to arrange any other member therein.

17. The motor according to claim 16 , wherein
the stationary portion further includes:
a stator core arranged radially outside the housing and radially inside the magnet; and
an insulator made of resin and attached to the stator core;

the insulator includes:
an insulating portion located to intervene between the stator core and the coils;
a leg portion arranged to extend axially downward from the insulating portion, with a lower end portion of the leg portion being located axially below the coils; and
a claw portion arranged to project radially outward from the lower end portion of the leg portion; and

a lower surface of the first circuit board is arranged to be in contact with an upper surface of the claw portion.

18. The motor according to claim 17 , wherein an upper end portion of the shaft is arranged axially above an upper surface of the top plate portion.

Assignees

• Nidec Corp

Inventors

• Sakai Teppei
• Yama Takahiro
• Ishikawa Kazushi

Classifications

• H02K11/33 Primary

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K2211/03

  Machines characterised by circuit boards, e.g. pcb · CPC title

• H02K2203/03

  Machines characterised by the wiring boards, i.e. printed circuit boards or similar structures for connecting the winding terminations · CPC title

• H02K3/521

  applicable to stators only · CPC title

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title