Electric rotating machine

Patent metadata

Field	Value
Publication number	US-9531228-B2
Application number	US-201313971023-A
Country	US
Kind code	B2
Filing date	Aug 20, 2013
Priority date	Aug 30, 2012
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

The electric rotating machine has the structure in which, for each one of the slots formed in its stator core, each of the innermost and outermost electrical conductors housed in the slot includes a R-chamfered portion formed in a bent portion thereof projecting outside from the slot and bent along a circumferential direction of the stator core. The R-chamfered portion is located at a radially inner or outer corner of the bent portion at which a side surface of the bent portion on the side being circumferentially bent intersects with a side surface of the bent portion on the radially inner or outer side. The R-chamfered portion is formed of a curved surface having a curvature radius larger than a curvature radius of the other three corners of the bent portion.

First claim

What is claimed is:

1. An electric rotating machine comprising: a rotor; and a stator including a stator core disposed so as to radially face the rotor and formed with slits axially extending and circumferentially arranged, a stator winding constituted of electrical conductors having a rectangular cross section and wound in the slots such that a predetermined number of the conductors are radially arranged in each of the slots, and an insulating sheet member folded into a shape of a square tube and disposed in each of the slots so as to be interposed between an inner wall of the slot and the electrical conductors housed in the slot, wherein, for each of the slots, an innermost one of the predetermined number of the electrical conductors housed in each slot, which is disposed on the radially innermost side of the slot, includes one of a first R-chamfered portion and a first flat C-chamfered portion formed in a first bent portion thereof projecting outside from the slot and bent along a circumferential direction of the stator core, the first R-chamfered portion being located at a radially inner corner of the first bent portion at which a side surface of the first bent portion on the side being circumferentially bent intersects with a side surface of the first bent portion on the radially inner side, the first R-chamfered portion being formed of a curved surface having a curvature radius larger than a curvature radius of the other three corners of the first bent portion, and an outermost one of the predetermined number of the electrical conductors housed in the slot, which is disposed on a radially outermost side of the slot, includes one of a second R-chamfered portion and a second flat C-chamfered portion formed in a second bent portion thereof projecting outside from the slot and bent along the circumferential direction of the stator core, the second R-chamfered portion being located at a radially outer corner of the second bent portion at which a side surface of the second bent portion on the side being circumferentially bent intersects with a side surface of the second bent portion on the radially outer side, the second R-chamfered portion being formed of a curved surface having a curvature radius larger than a curvature radius of the other three corners of the second bent portion; wherein each of the electrical conductors includes a conductor portion and an insulating film covering the conductor portion, the first R-chamfered portion being formed by making a thickness of the insulating film at the inner corner of the first bent portion smaller than at the other three corners of the first bent portion, the second R-chamfered portion being formed by making a thickness of the insulating film at the outer corner of the second bent portion smaller than at the other three corners of the second bent portion.

Assignees

• Denso Corp

Inventors

• Kaneiwa Hiroshi
• Itou Yuuichirou

Classifications

• H02K3/32

  Windings characterised by the shape, form or construction of the insulation · CPC title

• H02K3/345 Primary

  between conductor and core, e.g. slot insulation · CPC title

• H02K3/12

  arranged in slots · CPC title

• H02K3/34

  between conductors or between conductor and core, e.g. slot insulation · CPC title

• H02K3/04

  Windings characterised by the conductor shape, form or construction, e.g. with bar conductors · CPC title