Positive electrode for a lithium battery and lithium battery employing the same

Patent metadata

Field	Value
Publication number	US-9531008-B2
Application number	US-66028005-A
Country	US
Kind code	B2
Filing date	Aug 12, 2005
Priority date	Aug 16, 2004
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

The present invention relates to a lithium battery positive electrode comprising an active substance that can occlude and release lithium ion, a carbon-based conductivity enhancer, and a binder, characterized in that the positive electrode contains the carbon-based conductivity enhancer in an amount of 0.1 to 2 mass % on the basis of the entire mass of the positive electrode, and that the carbon-based conductivity enhancer contains a carbon fiber having a mean fiber diameter of 1 to 200 nm, wherein the active substance that can occlude and release lithium ion is contained in an amount, as calculated from the true density of the active substance, of 70% by volume or more on the basis of the total volume of the positive electrode; and relates to a lithium battery using the a lithium battery positive electrode.
The positive electrode obtained by the present invention has an excellent electrolyte permeability and electrolyte retention. Therefore, it is better adapted to high-density lithium battery.

First claim

The invention claimed is:

1. A lithium battery positive electrode comprising an active substance that can occlude and release lithium ion, a carbon-based conductivity enhancer comprising a carbon fiber, and a binder, wherein the positive electrode contains the carbon fiber in an amount of 0.1 to 2 mass % on the basis of the entire mass of the positive electrode, the carbon fiber has a mean fiber diameter of 10 to 200 nm, and the positive electrode contains the active substance that can occlude and release lithium ion in an amount, as calculated from the true density of the active substance, of 72.4% by volume or more on the basis of the total volume of the positive electrode.

2. The lithium battery positive electrode as claimed in claim 1 , wherein the active substance is a metal oxide compound that can occlude and release lithium ion.

3. The lithium battery positive electrode as claimed in claim 1 , wherein the carbon fiber is a graphite carbon fiber which has undergone heat treatment at 2,000° C. or higher.

4. The lithium battery positive electrode as claimed in claim 1 , wherein the carbon fiber has a total metal impurity content of 30 ppm or less.

5. The lithium battery positive electrode as claimed in claim 1 , wherein the carbon fiber is a graphite carbon fiber containing boron in an amount of 0.1 to 100,000 ppm.

6. The lithium battery positive electrode as claimed in claim 1 , wherein the carbon fiber has a mean aspect ratio of 50 to 15,000.

7. The lithium battery positive electrode as claimed in claim 1 , wherein the carbon fiber has a hollow inner structure.

8. The lithium battery positive electrode as claimed in claim 1 , wherein the carbon fiber contains a branched carbon fiber.

9. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion has a mean primary particle size of 0.5 to 30 μm.

10. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains a cobalt-containing oxide in an amount of 60 mass % or more and the positive electrode has an electrode density of 3.7 g/cm 3 or more.

11. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains a manganese-containing oxide in an amount of 60 mass % or more and the positive electrode has an electrode density of 3.2 g/cm 3 or more.

12. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains a mixture of a cobalt-containing oxide and a manganese-containing oxide, in an amount of 80 mass % or more and the positive electrode has an electrode density of 3.5 g/cm 3 or more.

13. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains a nickel-containing oxide in an amount of 60 mass % or more and the positive electrode has an electrode density of 3.5 g/cm 3 or more.

14. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains a mixture of a cobalt nickel complex oxide in an amount of 60 mass % or more and the positive electrode has an electrode density of 3.6 g/cm 3 or more.

15. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains a mixture of a cobalt manganese complex oxide in an amount of 60 mass % or more and the positive electrode has an electrode density of 3.6 g/cm 3 or more.

16. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains a mixture of a cobalt nickel manganese complex oxide in an amount of 60 mass % or more and the positive electrode has an electrode density of 3.6 g/cm 3 or more.

17. The lithium battery positive electrode as claimed in claim 2 , wherein the metal oxide compound serving as the active substance that can occlude and release lithium ion contains an iron olivine compound having an olivine structure and the positive electrode has an electrode density of 2.9 g/cm 3 or more.

18. A lithium battery comprising, as a constitutional element, a lithium battery positive electrode as recited in claim 1 .

19. A lithium secondary battery comprising, as a constitutional element, a lithium battery positive electrode as recited in claim 1 .

20. The lithium secondary battery as claimed in claim 19 , wherein the battery employs a non-aqueous electrolyte and/or a non-aqueous polymer electrolyte, and the non-aqueous electrolyte and/or the non-aqueous polymer electrolyte employ(s) a non-aqueous solvent containing at least one species selected from the group consisting of ethylene carbonate, diethyl carbonate, dimethyl carbonate, methyl ethyl carbonate, propylene carbonate, butylene carbonate, and vinylene carbonate.

21. The lithium battery positive electrode as claimed in claim 1 , characterized in that the carbon-based conductivity enhancer contains the carbon fiber in an amount of 50 mass % or more based on the mass of the carbon-based conductivity enhancer.

Assignees

• Takeuchi Masataka
• Sotowa Chiaki
• Showa Denko Kk

Inventors

• Takeuchi Masataka
• Sotowa Chiaki

Classifications

• H01M4/1393

  of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/625 Primary

  Carbon or graphite · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M2010/4292

  Aspects relating to capacity ratio of electrodes/electrolyte or anode/cathode · CPC title