Systems and methods for purge and PCV control

Patent metadata

Field	Value
Publication number	US-9528406-B2
Application number	US-201414284904-A
Country	US
Kind code	B2
Filing date	May 22, 2014
Priority date	May 22, 2014
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

Methods and systems are provided for improving purge air-fuel ratio control. Fuel vapors from a canister and the crankcase are selectively purged to a group of cylinders and not to remaining engine cylinders. Exhaust is recirculated from the selected group of cylinders to the engine intake wherefrom the EGR is ingested in the remaining engine cylinders and the selected group of cylinders.

First claim

The invention claimed is:

1. A method, comprising:
selectively purging fuel vapors from one or more of a fuel system canister and a crankcase to only a dedicated EGR cylinder group of a multi-cylinder engine to enrich the dedicated EGR cylinder group; and
recirculating exhaust gas from the dedicated EGR cylinder group to each of remaining engine cylinders and the dedicated cylinder group.

2. The method of claim 1 , wherein the selectively purging further includes not purging fuel vapors to any of the remaining engine cylinders and further comprising, responsive to the selectively purging fuel vapors to enrich only the dedicated EGR cylinder group, adjusting fueling to the dedicated EGR cylinder group based on an estimate of purge content of the purged fuel vapors and an air-fuel ratio of the dedicated EGR cylinder group.

3. The method of claim 1 , wherein enriching the dedicated EGR cylinder group includes operating the dedicated EGR cylinder group richer than stoichiometry and wherein operating the dedicated EGR cylinder group richer than stoichiometry includes adjusting a degree of richness by adjusting fueling of the dedicated EGR cylinder group to provide a target amount of exhaust gas recirculation to the remaining engine cylinders.

4. The method of claim 3 , wherein exhaust gas from the dedicated EGR cylinder group is delivered to a water gas shift catalyst coupled downstream of the dedicated EGR cylinder group before recirculating the exhaust gas to each of the remaining engine cylinders.

5. The method of claim 4 , wherein a hydrogen concentration of the exhaust gas received at the water gas shift catalyst from the dedicated EGR cylinder group is lower than a hydrogen concentration of exhaust gas recirculated to each of the remaining engine cylinders from the water gas shift catalyst.

6. The method of claim 5 , further comprising, adjusting fueling of the dedicated EGR cylinder group based on a feed-forward estimate of fuel vapor purging into the dedicated EGR cylinder group and further based on sensor feedback of exhaust air-fuel ratio in the dedicated EGR cylinder group.

7. The method of claim 6 , wherein the fueling of the dedicated EGR cylinder group is decreased as the feed-forward estimate of fuel vapor purging increases to maintain the exhaust air-fuel ratio in the dedicated EGR cylinder group at the degree of richness required to provide the amount of exhaust gas recirculation to the remaining engine cylinders.

8. The method of claim 7 , further comprising adjusting fueling to each of the remaining engine cylinders based on the exhaust gas recirculation received from the dedicated EGR cylinder group to maintain an exhaust air-fuel ratio of the remaining engine cylinders at or around stoichiometry.

9. The method of claim 8 , wherein adjusting the fueling to each of the remaining engine cylinders includes fueling the remaining engine cylinders leaner than stoichiometry, where an amount of leanness increases as the amount of exhaust gas recirculation received from the dedicated EGR cylinder group increases.

10. The method of claim 8 , wherein adjusting the fueling to each of the remaining engine cylinders includes fueling the remaining engine cylinders leaner than stoichiometry, where a degree of leanness increases as the degree of richness of the dedicated EGR cylinder group increases and wherein fueling the remaining cylinders leaner than stoichiometry includes adjusting the degree of leanness to maintain a tailpipe exhaust at or around stoichiometry.

11. A method, comprising:
adjusting fueling of a dedicated cylinder, configured to recirculate exhaust to each of remaining engine cylinders, responsive to an estimate of fuel vapors purged only to the dedicated cylinder and responsive to a first exhaust air-fuel ratio of the dedicated cylinder; and
adjusting fueling of the remaining engine cylinders responsive to the first exhaust air-fuel ratio and responsive to a second air-fuel ratio of the remaining engine cylinders.

12. The method of claim 11 , wherein the first exhaust air-fuel ratio is estimated by a first air-fuel ratio sensor coupled downstream of only the dedicated cylinder, and wherein the second exhaust air-fuel ratio is estimated by a second air-fuel ratio sensor coupled downstream of only the remaining engine cylinders and wherein adjusting fueling of the dedicated cylinder includes adjusting an amount of fuel delivered to the dedicated cylinder.

13. The method of claim 12 , wherein the fuel vapors purged only to the dedicated cylinder include one or more of fuel system canister fuel vapors and positive crankcase ventilation fuel vapors, and wherein the fuel vapors are not purged to any of the remaining engine cylinders.

14. The method of claim 13 , wherein the estimate of fuel vapors purged is a feed-forward estimate based on a purge flow rate of the fuel vapors purged from one or more of a fuel system canister and a crankcase.

15. The method of claim 14 , wherein the fueling of the dedicated cylinder is adjusted to operate the dedicated cylinder with a target air-fuel ratio richer than stoichiometry, the target air-fuel ratio selected to provide an amount of exhaust gas recirculation combustion tolerance to all the engine cylinders.

16. The method of claim 15 , wherein a degree of richness of fueling the dedicated cylinder is decreased as the estimate of fuel vapors purged to the dedicated cylinder increases and as the first exhaust air-fuel ratio approaches the target air-fuel ratio.

17. The method of claim 16 , wherein the fueling of the remaining engine cylinders is adjusted to maintain the second air-fuel ratio at or around stoichiometry, the fueling of the remaining engine cylinder enleaned further as the first air-fuel ratio decreases.

18. An engine system, comprising:
a first group of cylinders;
a second group of cylinders;
a first exhaust catalyst coupled downstream of only the first group of cylinders;
a second exhaust catalyst coupled downstream of the second group of cylinders;
an EGR passage configured to recirculate exhaust from only the first group of cylinders to a common engine intake, the common engine intake supplying aircharge to each of the first and second group of cylinders;
a fuel system canister;
a crankcase;
a purge passage configured to purge fuel vapors from each of the canister and the crankcase to only the first group of cylinders;
a first exhaust air-fuel ratio sensor coupled downstream of the first group of cylinders;
a second exhaust air-fuel ratio sensor coupled downstream of the second group of cylinders; and
a controller with computer-readable instructions for:
adjusting fueling of the first group of cylinders based on an amount of purge fuel vapors received at the first group of cylinders to provide a target exhaust gas recirculation combustion tolerance to all the cylinders; and
adjusting fueling of the second group of cylinders based on the exhaust gas recirculation received from the first group of cylinders to maintain a stoichiometric exhaust air-fuel ratio.

19. The system of claim 18 , wherein the fueling of the first group of cylinders is enriched as the amount of purge fuel vapors received decreases and as an output of the first exhaust air-fuel ratio sensor increases and wherein the amount of purge fuel vapors received is estimated based on a purge rate of a canister purge valve of the canister, a load of the canister, and a pressure of the crankcase.

20. The system of claim 19 , wherein the fueling of the second group of cylinders is en

Assignees

• Ford Global Tech Llc

Inventors

• Glugla Chris Paul
• Styles Daniel Joseph
• Shelby Michael Howard

Classifications

• F02D41/0065

  Specific aspects of external EGR control (constructional details of EGR system F02M26/00) · CPC title

• F02D41/1446

  the characteristics being exhaust temperatures · CPC title

• F02B57/00

  Internal-combustion aspects of rotary engines in which the combusted gases displace one or more reciprocating pistons · CPC title

• F02D41/004

  Control of the valve or purge actuator, e.g. duty cycle, closed loop control of position · CPC title

• F02D41/1458

  with determination means using an estimation · CPC title