Bumper assemblies including spacer members and vehicles incorporating the same

Patent metadata

Field	Value
Publication number	US-9527463-B2
Application number	US-201514610382-A
Country	US
Kind code	B2
Filing date	Jan 30, 2015
Priority date	Dec 1, 2014
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

A bumper beam assembly includes a bumper reinforcement beam that connects to right and left side members of a vehicle at a rear face of the bumper reinforcement beam at a respective bumper beam connecting location and that extend rearward therefrom in a vehicle longitudinal direction. A spacer member is connected to the rear face outboard of the bumper beam connecting location. The spacer member includes a front wall, a rear wall, an inboard wall and an outboard wall, the inboard and outboard walls extend between the front wall and rear wall in the vehicle longitudinal direction. The front wall is connected to the rear face of the bumper reinforcement beam at a connecting portion. The front wall includes a chamfer wall portion outboard of the connecting portion that is separated from the rear face of the bumper reinforcement beam providing a space between the chamfer wall portion and the rear face of the bumper reinforcement beam.

First claim

What is claimed is:

1. A bumper beam assembly comprising:
a bumper reinforcement beam that connects to right and left side members of a vehicle at a rear face of the bumper reinforcement beam at a respective bumper beam connecting location and that extend rearward therefrom in a vehicle longitudinal direction; and
a spacer member connected to the rear face outboard of the bumper beam connecting location, the spacer member comprising a front wall, a rear wall, an inboard wall and an outboard wall, the inboard and outboard walls extend between the front wall and rear wall in a vehicle longitudinal direction;
wherein the front wall is connected to the rear face of the bumper reinforcement beam at a connecting portion, the front wall including a chamfer wall portion outboard of the connecting portion that is separated from the rear face of the bumper reinforcement beam providing a space between the chamfer wall portion and the rear face of the bumper reinforcement beam, the chamfer wall portion terminating inboard of an outboard end of the bumper reinforcement beam.

2. The bumper beam assembly of claim 1 , wherein the chamfer wall portion extends away from the rear face of the bumper reinforcement beam from the connecting portion of the front wall of the spacer member.

3. The bumper beam assembly of claim 1 , wherein the connecting portion of the front wall of the spacer member shares a boundary with the rear face of the bumper reinforcement beam.

4. The bumper beam assembly of claim 1 , wherein the space between the chamfer wall portion and the rear face of the bumper reinforcement beam increases in width from an inboard end of the space to an outboard end of the space.

5. The bumper beam assembly of claim 1 , wherein at least about 20 percent of a width of the front wall measured between the inboard and outboard walls of the spacer member is spaced from the rear wall of the bumper reinforcement beam.

6. The bumper beam assembly of claim 1 , wherein the front wall of the spacer member is connected to an extension portion of the bumper reinforcement beam.

7. A vehicle comprising:
a side member that extends in a vehicle longitudinal direction;
a bumper reinforcement beam connected to the side member at a rear face of the bumper reinforcement beam; and
a spacer member connected to the rear face outboard of the side member, the spacer member comprising a front wall, a rear wall, an inboard wall and an outboard wall, the inboard and outboard walls extend between the front wall and rear wall in the vehicle longitudinal direction;
wherein the front wall is connected to the rear face of the bumper reinforcement beam at a connecting portion, the front wall including a chamfer wall portion that is separated from the rear face of the bumper reinforcement beam providing a space between the chamfer wall portion and the rear face of the bumper reinforcement beam, the chamfer wall portion terminating inboard of an outboard end of the bumper reinforcement beam.

8. The vehicle of claim 7 , wherein the chamfer wall portion extends away from the rear face of the bumper reinforcement beam from the connecting portion of the front wall of the spacer member.

9. The vehicle of claim 7 , wherein the connecting portion of the front wall of the spacer member shares a boundary with the rear face of the bumper reinforcement beam.

10. The vehicle of claim 7 , wherein the space between the chamfer wall portion and the rear face of the bumper reinforcement beam increases in width from an inboard end of the space to an outboard end of the space.

11. The vehicle of claim 7 , wherein at least about 20 percent of a width of the front wall measured between the inboard and outboard walls of the spacer member is spaced from the rear wall of the bumper reinforcement beam.

12. The vehicle of claim 7 , wherein the front wall of the spacer member is connected to an extension portion of the bumper reinforcement beam.

13. The vehicle of claim 7 further comprising a catcher member that is coupled to the side member and positioned rearward of the spacer member in the vehicle longitudinal direction.

14. The vehicle of claim 13 , wherein the spacer member is repositionable between a deactivated configuration and an activated configuration, wherein the spacer member is detached and spaced apart from the catcher member in the vehicle longitudinal direction in the deactivated configuration, and the spacer member is in contact with the catcher member in the activated configuration.

15. The vehicle of claim 14 , wherein the spacer member is spaced apart from the side member in a vehicle lateral direction in the deactivated configuration.

16. The vehicle of claim 15 , wherein the spacer member engages the side member in the activated configuration and the space is reduced between the chamfer wall portion and the rear face of the bumper reinforcement beam.

17. A method of providing a vehicle bumper assembly, the method comprising:
connecting a bumper reinforcement beam to a side member of a vehicle at a rear face of the bumper reinforcement beam; and
connecting a spacer member to the rear face outboard of the side member, the spacer member comprising a front wall, a rear wall, an inboard wall and an outboard wall, the inboard and outboard walls extend between the front wall and rear wall in a vehicle longitudinal direction;
wherein the front wall is connected to the rear face of the bumper reinforcement beam at a connecting portion, the front wall including a chamfer wall portion that is separated from the rear face of the bumper reinforcement beam providing a space between the chamfer wall portion and the rear face of the bumper reinforcement beam, the chamfer wall portion terminating inboard of an outboard end of the bumper reinforcement beam.

18. The method of claim 17 further comprising coupling a catcher member to the side member rearward of the spacer member in the vehicle longitudinal direction.

19. The method of claim 18 , wherein the spacer member is repositionable between a deactivated configuration and an activated configuration, wherein the spacer member is detached and spaced apart from the catcher member in the vehicle longitudinal direction in the deactivated configuration, and the spacer member is in contact with the catcher member in the activated configuration.

20. The method of claim 19 , wherein the spacer member is spaced apart from the side member in a vehicle lateral direction in the deactivated configuration.

Assignees

• Toyota Motor Eng & Mfg North America Inc

Inventors

• Ramoutar Naipaul
• Graves William F
• Uskali Corinne D
• Clauser Mark D

Classifications

• B60R19/24

  Arrangements for mounting bumpers on vehicles · CPC title

• B62D21/152

  Front or rear frames · CPC title

• B60R19/16 Primary

  having deflecting members, e.g. rollers, balls · CPC title

• B60R19/023 Primary

  Details · CPC title

• B60R19/04

  formed from more than one section {in a side-by-side arrangement} · CPC title