Switched passive architectures for batteries having two different chemistries

Patent metadata

Field	Value
Publication number	US-9527402-B2
Application number	US-201414161858-A
Country	US
Kind code	B2
Filing date	Jan 23, 2014
Priority date	Jan 23, 2014
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

A 12 volt automotive battery system includes a first battery coupled to an electrical system, in which the first battery include a first battery chemistry, and a second battery coupled in parallel with the first battery and selectively coupled to the electrical system via a first switch, in which the second battery includes a second battery chemistry that has a higher coulombic efficiency than the first battery chemistry. The first switch couples the second battery to the electrical system during regenerative braking to enable the second battery to capture a majority of the power generated during regenerative braking. The 12 volt automotive battery system further includes a variable voltage alternator that outputs a first voltage during regenerative braking to charge the second battery and a second voltage otherwise, in which the first voltage is higher than the second voltage.

First claim

The invention claimed is:

1. A 12 volt automotive battery system, comprising:
a first battery configured to be coupled to an electrical system, wherein the first battery comprises a first battery chemistry;
a second battery coupled in parallel with the first battery and configured to be selectively coupled to the electrical system via a first switch, wherein the second battery comprises a second battery chemistry that has a higher coulombic efficiency than the first battery chemistry, and the first switch is configured to couple the second battery to the electrical system during regenerative braking to enable the second battery to capture a majority of power generated during regenerative braking, and wherein the first switch is configured to uncouple the second battery from the electrical system when regenerative braking is not occurring; and
a variable voltage alternator configured to output a first voltage during regenerative braking to charge the second battery and to output a second voltage otherwise, wherein the first voltage is higher than the second voltage;
wherein the first battery is selectively coupled to the electrical system via a second switch, wherein the second switch is configured to disconnect the first battery during regenerative braking when the first voltage output by the variable voltage alternator is higher than a maximum charging voltage of the first battery.

2. A method for operating a 12 volt automotive battery system, comprising:
outputting a first voltage from a variable voltage alternator to maintain a first battery at a first target state of charge, wherein the first battery comprises a first battery chemistry and outputting the first voltage from the variable voltage alternator to maintain the first battery at the first target state of charge comprises:
turning on the variable voltage alternator to output the first voltage when the first battery is at a lower threshold state of charge to charge the first battery until the first battery reaches an upper threshold state of charge; and
turning off the variable voltage alternator when the first battery reaches the upper threshold state of charge to enable the first battery to provide power to an electrical system until the first battery reaches the lower threshold state of charge;

opening a first switch with a battery control unit to maintain a second battery at a second target state of charge, wherein the second battery is coupled in parallel with the first battery and comprises a second battery chemistry that has a higher coulombic efficiency than the first battery chemistry;
outputting a second voltage from a variable voltage alternator during regenerative braking, wherein the second voltage is higher than the first voltage;
closing the first switch with the battery control unit during regenerative braking to enable the second battery to capture a majority of power generated during regenerative braking; and
opening the first switch with the battery control unit when regenerative braking is not occurring.

3. A 12 volt automotive battery system, comprising:
a first battery configured to be coupled to an electrical system, wherein the first battery comprises a first battery chemistry;
a second battery coupled in parallel with the first battery and configured to be selectively coupled to the electrical system via a first switch, wherein the second battery comprises a second battery chemistry that has a higher coulombic efficiency than the first battery chemistry, and the first switch is configured to couple the second battery to the electrical system during regenerative braking to enable the second battery to capture a majority of power generated during regenerative braking, and wherein the first switch is configured to uncouple the second battery from the electrical system when regenerative braking is not occurring;
a variable voltage alternator configured to output a first voltage during regenerative braking to charge the second battery and to output a second voltage otherwise, wherein the first voltage is higher than the second voltage; and
a battery control unit configured to maintain the first battery generally at a full state of charge before regenerative braking to enable the first battery to steer power generated during regenerative braking to the second battery using internal resistance of the first battery.

4. A 12 volt automotive battery system, comprising:
a first battery configured to be coupled to an electrical system, wherein the first battery comprises a first battery chemistry;
a second battery coupled in parallel with the first battery and configured to be selectively coupled to the electrical system via a first switch, wherein the second battery comprises a second battery chemistry that has a higher coulombic efficiency than the first battery chemistry, and the first switch is configured to couple the second battery to the electrical system during regenerative braking to enable the second battery to capture a majority of power generated during regenerative braking, and wherein the first switch is configured to uncouple the second battery from the electrical system when regenerative braking is not occurring;
a variable voltage alternator configured to output a first voltage during regenerative braking to charge the second battery and to output a second voltage otherwise, wherein the first voltage is higher than the second voltage; and
a battery control unit configured to maintain the first battery at a less than full state of charge before regenerative braking to increase storage capacity of the second battery.

5. A 12 volt automotive battery system, comprising:
a first battery configured to be coupled to an electrical system, wherein the first battery comprises a first battery chemistry;
a second battery coupled in parallel with the first battery and configured to be selectively coupled to the electrical system via a first switch, wherein the second battery comprises a second battery chemistry that has a higher coulombic efficiency than the first battery chemistry, and the first switch is configured to couple the second battery to the electrical system during regenerative braking to enable the second battery to capture a majority of power generated during regenerative braking, and wherein the first switch is configured to uncouple the second battery from the electrical system when regenerative braking is not occurring;
a variable voltage alternator configured to output a first voltage during regenerative braking to charge the second battery and to output a second voltage otherwise, wherein the first voltage is higher than the second voltage; and
a housing to house the first battery, the second battery, and the first switch, wherein the housing comprises a positive terminal and a ground terminal coupled to the first battery and selectively coupled to the second battery via the first switch, wherein the positive terminal and the ground terminal are configured to couple to the electrical system.

6. A 12 volt automotive battery system, comprising:
a first battery configured to be coupled to an electrical system, wherein the first battery comprises a first battery chemistry;
a second battery coupled in parallel with the first battery and configured to be selectively coupled to the electrical system via a first switch, wherein the second battery comprises a second battery chemistry that has a higher coulombic efficiency than the first battery chemistry, and the first switch is configured to couple the second battery to the electrical system during regenerative braking to enable the second battery to capture a majority of power generated during regenerative braking, and wherein the first switch is configured to uncouple the second battery from the electrical system when regenerative braking is n

Assignees

• Johnson Controls Tech Co

Inventors

• Wyatt Perry M
• Le Daniel B
• Mascarenhas Ryan S
• Sisk Brian C

Classifications

• H01M10/06 Primary

  Lead-acid accumulators (semi-lead accumulators H01M10/20) · CPC title

• H01M50/505

  comprising a single busbar · CPC title

• B60L58/20

  having different nominal voltages · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B60L7/16 Primary

  for vehicles comprising converters between the power source and the motor · CPC title