Hollow polymer micro-truss structures containing pressurized fluids

Patent metadata

Field	Value
Publication number	US-9527261-B1
Application number	US-201213618616-A
Country	US
Kind code	B1
Filing date	Sep 14, 2012
Priority date	Sep 14, 2012
Publication date	Dec 27, 2016
Grant date	Dec 27, 2016

Abstract

An ordered, 3-dimensional, micro-scale, open-cellular truss structure including interconnected hollow polymer tubes. The hollow micro-truss structure separates two fluid volumes which can be independently pressurized or depressurized to control flow, or materials properties, or both. Applications for this invention include deployable structures, inflatable structures, flow control, and vented padding.

First claim

What is claimed is:

1. A three-dimensional hollow micro-truss, comprising:
at least three sets of interconnected hollow tubes extending along at least three different directions;
the at least three sets of interconnected hollow tubes having walls;
the tubes intersecting each other at a plurality of hollow nodes to form a structure;
the hollow tubes and the hollow nodes having interior surfaces collectively enclosing a first fluid region;
the hollow tubes and the hollow nodes having exterior surfaces defining a second fluid region;
wherein:
the first fluid region is not in fluid communication with the second fluid region,
the micro-truss is configured to inflate elastically from a reversibly collapsed state in response to a difference between a first pressure in the first fluid region and a second pressure in the second fluid region, and
the length of the hollow tubes is at least 40 microns and at most 25 millimeters.

2. The hollow micro-truss of claim 1 , wherein the walls are configured such that the walls are capable of deforming to increase or decrease the inner diameter of the hollow tubes by an amount exceeding the thickness of the walls without experiencing material failure.

3. The hollow micro-truss of claim 1 , wherein the walls are configured such that the walls are capable of deforming to increase or decrease the inner diameter of the hollow tubes by an amount exceeding ten times the thickness of the walls without experiencing material failure.

4. The hollow micro-truss of claim 1 , wherein the variation in the thickness of the walls is less than 10% of the maximum thickness of the walls.

5. The hollow micro-truss of claim 1 , wherein the hollow tubes comprise a first fluid access port for adding fluid to or removing fluid from the first fluid region to control the pressure in the first fluid region.

6. The hollow micro-truss of claim 5 , wherein the hollow tubes are sufficiently elastic for pressure changes in the first fluid region to change, by at least 5%, a resistance to flow in the second fluid region of a second fluid within the second fluid region.

7. The hollow micro-truss of claim 5 , wherein the hollow tubes are sufficiently elastic for pressure changes in the first fluid region to change, by at least 5%, a mechanical property of the hollow micro-truss.

8. The hollow micro-truss of claim 7 wherein the mechanical property is selected from the group consisting of stiffnesses and strengths, and combinations thereof.

9. The hollow micro-truss of claim 5 , wherein the hollow tubes are sufficiently elastic for pressure changes in the first fluid region to change, by at least 1%, a dimension of the hollow micro-truss.

10. A three-dimensional hollow micro-truss, comprising:
at least three sets of interconnected hollow tubes extending along at least three different directions;
the at least three sets of interconnected hollow tubes having walls;
the tubes intersecting each other at a plurality of hollow nodes to form a structure;
the hollow tubes and the hollow nodes having interior surfaces collectively enclosing a first fluid region;
the hollow tubes and the hollow nodes having exterior surfaces defining a second fluid region;
wherein:
the first fluid region is not in fluid communication with the second fluid region,
the micro-truss is configured to inflate elastically from a reversibly collapsed state in response to a difference between a first pressure in the first fluid region and a second pressure in the second fluid region, and
the inner diameter of the hollow tubes is at least 10 microns and at most 2 millimeters.

11. A three-dimensional hollow micro-truss, comprising:
at least three sets of interconnected hollow tubes extending along at least three different directions;
the at least three sets of interconnected hollow tubes having walls;
the tubes intersecting each other at a plurality of hollow nodes to form a structure;
the hollow tubes and the hollow nodes having interior surfaces collectively enclosing a first fluid region;
the hollow tubes and the hollow nodes having exterior surfaces defining a second fluid region;
wherein:
the first fluid region is not in fluid communication with the second fluid region,
the micro-truss is configured to inflate elastically from a reversibly collapsed state in response to a difference between a first pressure in the first fluid region and a second pressure in the second fluid region, and
the wall thickness of the hollow tubes is at least 10 nanometers and at most 0.5 millimeters.

12. A micro-truss device comprising:
the three-dimensional hollow micro-truss of claim 1 extending throughout a three-dimensional volume; and
a face sheet abutting, and bonded to, the three-dimensional micro-truss over at least a portion of a surface of the three-dimensional volume.

13. The hollow micro-truss of claim 12 , wherein the hollow tubes comprise a first fluid access port for adding fluid to or removing fluid from the first fluid region to control the pressure in the first fluid region.

14. The hollow micro-truss of claim 12 , wherein the device comprises a second fluid access port for adding fluid to or removing fluid from the second fluid region to control the pressure in the second fluid region.

Assignees

• Roper Christopher S
• Carter William B
• Jacobsen Alan J
• Maloney Kevin J
• Doty Robert E
• Schaedler Tobias A
• Sorensen Adam E
• Nowak Andrew P
• Hrl Lab Llc

Inventors

• Roper Christopher S
• Carter William B
• Jacobsen Alan J
• Maloney Kevin J
• Doty Robert E
• Schaedler Tobias A
• Sorensen Adam E
• Nowak Andrew P

Classifications

• B29C33/448

  destructible (B29C33/52 takes precedence; in particular used in injection moulding B29C45/4457) · CPC title

• B05D1/60

  Deposition of organic layers from vapour phase (vapour phase deposition in general C23C14/00, C23C16/00) · CPC title

• F28D15/046 Primary

  characterised by the material or the construction of the capillary structure · CPC title

• B29K2881/00

  Use of polymers having sulfur, with or without nitrogen, oxygen, or carbon only, in the main chain, as mould material · CPC title

• F28F2260/00

  Heat exchangers or heat exchange elements having special size, e.g. microstructures · CPC title