Projection subsystem

Patent metadata

Field	Value
Publication number	US-9525855-B2
Application number	US-201213585168-A
Country	US
Kind code	B2
Filing date	Aug 14, 2012
Priority date	Aug 19, 2011
Publication date	Dec 20, 2016
Grant date	Dec 20, 2016

Abstract

Projection subsystems are described. More, particularly, projection subsystems that include a light source and a polarizing beam splitter are described. The polarizing beam splitters of the presently described projection subsystems are capable of avoiding performance degradation even after exposure to large doses of incident light.

First claim

The invention claimed is:

1. A projection subsystem comprising:
a light source emitting light comprising blue light; and
a polarizing beam splitter receiving light from the light source, the polarizing beam splitter comprising:
a reflective polarizer upon which light from the light source is incident;
a first cover positioned between the reflective polarizer and the light source, the first cover comprising plastic and a coefficient of thermal expansion that is within 40 ppm/K of a coefficient of thermal expansion of a machine direction of the reflective polarizer; and
a second cover positioned on the surface of the reflective polarizer opposite the first cover, the second cover comprising plastic;
wherein the polarizing beam splitter exhibits a measured b* yellowness index of light that travels through it, and the b* yellowness index changes by less than 2.0 from its first exposure until after the polarizing beam splitter has been exposed to a dose of the blue light of 0.3 MJ/mm 2 , and
wherein output light is projected from the projection subsystem with an intensity greater than 50 lumens.

2. The projection subsystem of claim 1 , wherein the reflective polarizer comprises PEN.

3. The projection subsystem of claim 1 , wherein the first cover comprises PMMA.

4. The projection subsystem of claim 1 , wherein the second cover comprises PMMA.

5. The projection subsystem of claim 1 , wherein the second cover comprises a coefficient of thermal expansion that is within 40 ppm/K of a coefficient of thermal expansion of a machine direction of the reflective polarizer.

6. The projection subsystem of claim 1 , wherein the first and second cover each have a coefficient of thermal expansion of between about 60 ppm/K and about 120 ppm/K.

7. The projection subsystem of claim 1 , wherein the polarizing beam splitter is part of a polarization conversion system.

8. The projection subsystem of claim 1 , wherein the polarizing beam splitter is part of a color combiner.

9. The projection subsystem of claim 1 , further comprising a pre-polarizer positioned between the light source and the reflective polarizer.

10. The projection subsystem of claim 1 , wherein the reflective polarizer comprises a multilayer optical film.

11. The projection subsystem of claim 1 , further comprising an imager that receives unimaged light from the polarizing beam splitter and redirects imaged light to the polarizing beam splitter.

12. The projection subsystem of claim 11 , wherein the imager is an LCoS imager.

13. The projection subsystem of claim 1 , wherein output light is projected from the projection subsystem towards a viewer with an intensity of greater than 100 lumens.

14. A projection subsystem comprising:
a light source emitting light, the light further comprising at least 10% blue light; and
a polarizing beam splitter receiving light from the light source, the polarizing beam splitter comprising:
a reflective polarizer upon which light from the light source is incident;
a first cover positioned between the reflective polarizer and the light source, the first cover comprising plastic and a coefficient of thermal expansion that is within 40 ppm/K of a coefficient of thermal expansion of a machine direction of the reflective polarizer; and
a second cover positioned on the surface of the reflective polarizer opposite the first cover, the second cover comprising plastic;
wherein the polarizing beam splitter exhibits a measured b* yellowness index of light that travels through it, and the b* yellowness index changes by less than 2.0 from its first exposure until after the polarizing beam splitter has been exposed to over 8000 hours of incident light from the light source, and wherein light is projected from the projection subsystem with an intensity of greater than 50 lumens.

15. The projection subsystem of claim 14 , wherein the reflective polarizer comprises PEN.

16. The projection subsystem of claim 14 , wherein the second cover comprises a coefficient of thermal expansion that is within 40 ppm/K of a coefficient of thermal expansion of a machine direction of the reflective polarizer.

17. The projection subsystem of claim 16 , wherein the first and second cover each have a coefficient of thermal expansion of between about 60 ppm/K and about 120 ppm/K.

18. The projection subsystem of claim 14 , wherein light is projected from the projection subsystem towards a viewer with an intensity of greater than 100 lumens.

19. The projection subsystem of claim 14 , wherein the polarizing beam splitter exhibits a measured b* yellowness index of less than 3.0 after exposure to the light source of 8000 hours.

20. A projection subsystem comprising:
a light source, the light source emitting light being at least 10% blue light; and
a polarizing beam splitter receiving light from the light source, the polarizing beam splitter comprising:
a reflective polarizer upon which light from the light source is incident;
a first cover positioned between the reflective polarizer and the light source, first cover comprising plastic and a coefficient of thermal expansion that is within 40 ppm/K of a coefficient of thermal expansion of a machine direction of the reflective polarizer; and
a second cover positioned on the surface of the reflective polarizer opposite the first cover, the second cover comprising plastic;
wherein the polarizing beam splitter exhibits a measured b* yellowness index of light that travels through it, and the b* yellowness index changes by less than 2.0 from its first exposure until after the polarizing beam splitter has been exposed to over 4000 hours of incident light from the light source, and wherein light is projected from the projection subsystem with an intensity of greater than 100 lumens.

21. The projection subsystem of claim 20 , wherein the reflective polarizer comprises PEN.

22. A projection subsystem comprising:
a light source, the light source, the light being at least 10% blue light; and
a polarizing beam splitter receiving light from the light source, the polarizing beam splitter comprising:
a reflective polarizer upon which light from the light source is incident;
a first cover positioned between the reflective polarizer and the light source, the first cover comprising plastic and a coefficient of thermal expansion that is within 40 ppm/K of a coefficient of thermal expansion of a machine direction of the reflective polarizer; and
a second cover positioned on the surface of the reflective polarizer opposite the first cover, the second cover comprising plastic;
wherein the polarizing beam splitter exhibits a measured b* yellowness index of less than 3.0 after exposure to the light source of 8000 hours, and wherein the blue light is incident upon the reflective polarizer with an intensity of greater than 6 mW/mm 2 .

23. The projection subsystem of claim 22 , wherein the reflective polarizer comprises PEN.

Assignees

• Willett Stephen J
• Schardt Craig R
• Aastuen David J W
• 3M Innovative Properties Co

Inventors

• Willett Stephen J
• Schardt Craig R
• Aastuen David J W

Classifications

• G03B21/20

  Lamp housings · CPC title

• G02B27/283 Primary

  used for beam splitting or combining · CPC title

• H04N9/3167 Primary

  for polarizing the light beam (polarizing optical systems per se G02B27/28) · CPC title

• G02B13/16

  for use in conjunction with image converters or intensifiers {, or for use with projectors, e.g. objectives for projection TV} · CPC title

• G02B5/3025

  Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state (G02B5/3008, G02B5/3016 take precedence) · CPC title