Separator welding device and separator welding method

Patent metadata

Field	Value
Publication number	US-9525260-B2
Application number	US-201214008749-A
Country	US
Kind code	B2
Filing date	Apr 6, 2012
Priority date	Apr 7, 2011
Publication date	Dec 20, 2016
Grant date	Dec 20, 2016

Abstract

A production device 100 for a packaged electrode 20 , to which a separator welding device is applied, includes joining heads 301 having joining tips 302 and 303 that join a pair of separators 30 to each other and holding units 304 that fasten the pair of separators. After the joining heads 301 are moved closer to each other with respect to the separators, and the separators are fastened by the holding units 304 , the pair of separators is joined to each other by the joining tips 301 . Meanwhile, after the joining heads 301 are separated from each other with respect to the separators, and the joining tips are separated from the pair of separators, the separators are released from fastening by the holding units 304.

First claim

The invention claimed is:

1. A separator welding device which welds a pair of separators, comprising:
a conveyance unit that conveys the pair of separators, the conveyance unit including a pair of stacking drums that superimpose the pair of separators while conveying the pair of separators in a state where the separators protrude beyond peripheral surfaces of the stacking drums;
joining heads configured to move closer and further with respect to the pair of separators;
joining tips that are attached to the joining heads and join the separators to each other;
holding units that fasten the separators, the holding units being configured to move back and forth between an advanced position beyond distal ends of the joining tips, and a retracted position where the holding units are retracted from the advanced position, wherein the joining tips and the holding units are arranged on a side of the stacking drums; and
a joining unit including biasing members that are provided between the joining heads and the holding units, and bias the holding units with a biasing force that moves the holding units towards the advanced position, wherein,
as the joining heads move closer with respect to the separators, the holding units come into contact with the separators and are retracted to the retracted position from the advanced position, and the distal ends of the joining tips come into contact with the separators and join the separators to each other,
as the joining heads move further with respect to the separators from a state where the distal ends of the joining tips are in contact with the separators, the distal ends of the joining tips are separated from the separators in a state where the separators remain fastened by the holding units, and the holding units move forward to the advanced position from the retracted position due to the biasing force of the biasing members, and are separated from the separators, and
lateral edges of the pair of the separators are joined by the joining tips immediately after the pair of separators are separated from the stacking drums in a state where the separators remain fastened by the holding units.

2. The separator welding device according to claim 1 , wherein a holding unit has a tapered portion that expands towards an upstream side of a conveying direction of the separators.

3. The separator welding device according to claim 1 , wherein a pair of the joining units is provided so as to face each other across a conveying path through which the pair of separators is conveyed.

4. The separator welding device according to claim 1 , wherein the joining is done by thermal welding.

5. The separator welding device according to claim 1 , wherein a holding unit has a heat dissipation unit.

6. The separator welding device according to claim 5 , wherein the heat dissipation unit is formed from a highly thermal conductive material, or structured by a heat dissipation fin.

7. The separator welding device according to claim 5 , wherein a space for allowing heat to escape is formed around the heat dissipation unit.

8. The separator welding device according to claim 1 , wherein a holding unit is a wall member arranged so as to surround the joining tip, and is formed of the wall member having an opening in which the joining tip is located outside.

9. A separator welding method for welding a pair of separators, comprising:
conveying a pair of separators with a conveyance unit, the conveyance unit including a pair of stacking drums that superimpose the pair of separators while conveying the pair of separators in a state where the separators protrude beyond peripheral surfaces of the stacking drums;
moving joining heads closer to each other with respect to the separators, the joining heads having joining tips attached thereto that join the separators to each other;
fastening the separators with holding units that move back and forth between an advanced position beyond distal ends of the joining tips, and a retracted position where the holding units are retracted from the advanced position, wherein the joining tips and the holding units are arranged on a side of the stacking drums;
biasing the holding units with a biasing force that moves the holding units towards the advanced position with a joining unit, the joining unit including biasing members provided between the joining heads and the holding units;
moving the joining heads further with respect to the separators; and
joining lateral edges of the pair of the separators with the joining tips, wherein
as the joining heads move closer with respect to the separators, the holding units come into contact with the separators and are retracted to the retracted position from the advanced position, and the distal ends of the joining tips come into contact with the separators and join the separators to each other,
as the joining heads move further with respect to the separators from a state where the distal ends of the joining tips are in contact with the separators, the distal ends of the joining tips are separated from the separators in a state where the separators remain fastened by the holding units, and the holding units move forward to the advanced position from the retracted position due to the biasing force of the biasing members, and are separated from the separators, and
lateral edges of the pair of the separators are joined by the joining tips immediately after the pair of separators are separated from the stacking drums in a state where the separators remain fastened by the holding units.

10. A separator welding device which welds a pair of separators, comprising:
conveyance means that convey the pair of separators, the conveyance means including a pair of stacking drums that superimpose the pair of separators while conveying the pair of separators in a state where the separators protrude beyond peripheral surfaces of the stacking drums;
joining head means configured to move closer and further with respect to the pair of separators;
joining tip means for joining the separators to each other, the joining tip means being attached to the joining head means;
holding means for fastening the separators, the holding means being configured to move back and forth between an advanced position beyond distal ends of the joining tip means, and a retracted position where the holding means are retracted from the advanced position, wherein the joining tip means and the holding means are arranged on a side of the stacking drums; and
joining means including biasing means for biasing the holding means with a biasing force that moves the holding means towards the advanced position, the biasing means being provided between the joining head means and the holding means, and wherein,
as the joining head means move closer with respect to the separators, the holding means come into contact with the separators and are retracted to the retracted position from the advanced position, and the distal ends of the joining tip means come into contact with the separators and join the separators to each other,
as the joining head means move further with respect to the separators from a state where the distal ends of the joining tip means are in contact with the separators, the distal ends of the joining tip means are separated from the separators in a state where the separators remain fastened by the holding means, and the holding means move forward to the advanced position from the retracted position due to the biasing force of the biasing means, and are separated from the separators, and
the lateral edges of the pair of the separators are joined by the joining tip means immediately after the pair of separators are separated from the stacking drums in a state where the separators

Assignees

• Yuhara Hiroshi
• Yanagi Takahiro
• Yamashita Manabu
• Nissan Motor

Inventors

• Yuhara Hiroshi
• Yanagi Takahiro
• Yamashita Manabu

Classifications

• H01M50/466

  U-shaped, bag-shaped or folded · CPC title

• B29C66/8161

  said pressing elements being supported or backed-up by springs or by resilient material · CPC title

• B29C65/7841

  Holding or clamping means for handling purposes (clamping means for the purpose of applying pressure on the parts to be joined, in the area to be joined B29C66/81; work holders in general B25B; devices for holding or positioning work for welding metal B23K37/04) · CPC title

• B29C65/7847

  using vacuum to hold at least one of the parts to be joined (vacuum work holders in general B25B11/005) · CPC title

• H01M10/0404 Primary

  Machines for assembling batteries · CPC title