Reactor, converter, and power conversion device having coupling coefficient adjuster

Patent metadata

Field	Value
Publication number	US-9524821-B2
Application number	US-201314652682-A
Country	US
Kind code	B2
Filing date	Nov 21, 2013
Priority date	Dec 27, 2012
Publication date	Dec 20, 2016
Grant date	Dec 20, 2016

Abstract

A reactor that is small and capable of adjusting a coupling coefficient is provided. A reactor includes a plurality of coils obtained by winding a winding wire and a core that magnetically couples the plurality of coils to each other. The plurality of coils is arranged parallel to each other such that the adjacent outer circumferential surfaces are opposed to each other. The core may include: (1) a plurality of magnetic leg portions around which the plurality of coils are respectively disposed and (2) a pair of coupling portions that are disposed at both end portions of the magnetic leg portions and that couple the end portions of the magnetic leg portions adjacent to each other. The reactor may further include a coupling coefficient adjustment means that adjusts a coupling coefficient between adjacent coils.

First claim

The invention claimed is:

1. A reactor comprising:
a plurality of coils obtained by winding a winding wire; and
a core that magnetically couples the plurality of coils to each other,
wherein the plurality of coils are arranged parallel to each other such that adjacent outer circumferential surfaces of the plurality of coils are opposed to each other, ends of each of the coils on one side are electrically connected to each other, and the plurality of coils are electrically connected in parallel,
wherein the core comprises:
a plurality of magnetic leg portions around which the plurality of coils are respectively disposed; and
a pair of coupling portions that are disposed at both end portions of the magnetic leg portions and that couple the end portions of the magnetic leg portions adjacent to each other,
wherein the magnetic leg portions include gap materials having a lower magnetic permeability than core piece components of the magnetic leg portions; and

a coupling coefficient adjuster that adjusts a coupling coefficient between adjacent coils,
wherein the coupling coefficient adjuster is disposed between the adjacent coils,
wherein the coupling coefficient adjuster comprises a shielding plate,
wherein a thickness of the coupling coefficient adjuster is between one and two times a coil skin depth, and
wherein the shielding plate is provided at positions corresponding to the gap materials in the magnetic leg portions.

2. The reactor according to claim 1 ,
wherein the coupling coefficient adjuster comprises a dense winding portion that has a dense winding pitch and a loose winding portion that has a looser winding pitch than the dense winding portion, the dense winding portion and the loose winding portion being provided in at least one of the adjacent coils.

3. The reactor according to claim 1 ,
wherein the coupling coefficient adjuster has a small-diameter portion that has a small winding diameter and a large-diameter portion that has a larger winding diameter than the small-diameter portion, the small-diameter portion and the large-diameter portion being provided in at least one of the adjacent coils.

4. The reactor according to claim 1 ,
wherein the coupling coefficient adjuster includes a magnetic gap portion provided in at least one of the coupling portions.

5. A converter equipped with the reactor according to claim 1 .

6. A power conversion device equipped with the converter according to claim 5 .

7. The reactor according to claim 1 ,
wherein the coupling coefficient adjuster is disposed between the adjacent coils in a longitudinal direction of the magnetic leg portions.

Assignees

• Autonetworks Technologies Ltd
• Sumitomo Wiring Systems
• Sumitomo Electric Industries
• Sumitomo Wiring Systems

Inventors

• Yamamoto Shinichiro

Classifications

• H01F27/2885 Primary

  with shields or electrodes (shields or electrodes for pancake coils H01F27/2871; construction of electric or magnetic shields or screens H01F27/36) · CPC title

• Y02T10/7216

  Cross-Sectional Technologies · mapped topic

• H01F27/365

  Electricity · mapped topic

• H02M3/1584

  with a plurality of power processing stages connected in parallel · CPC title

• H02M7/537

  using semiconductor devices only, e.g. single switched pulse inverters · CPC title