Element array and element array laminate

Patent metadata

Field	Value
Publication number	US-9523798-B2
Application number	US-201013499458-A
Country	US
Kind code	B2
Filing date	Jul 6, 2010
Priority date	Sep 30, 2009
Publication date	Dec 20, 2016
Grant date	Dec 20, 2016

Abstract

Provided is an element array in which an error in pitch among elements in the element array is absorbed surely in a step of laminating a plurality of element arrays so that each group of the elements arrayed in the laminating direction can be aligned with high accuracy. The element array has a plurality of elements arrayed one-dimensionally or two-dimensionally, and a flexible support formed out of a material richer in elasticity than a material forming the elements. The elements are coupled with one another through the support.

First claim

The invention claimed is:

1. An element array comprising:
a plurality of elements which are arrayed one-dimensionally or two-dimensionally, and a flexible support which is formed out of a material richer in elasticity than a material forming the elements; wherein:
the elements are coupled with one another through the support, and
the ratio of the stretchability of the material of the support to the stretchability of the material of the elements is more than or equal to 4.

2. The element array according to claim 1 , wherein:
the support includes a plurality of elastic pieces provided between adjacent ones of the elements respectively; and
each of the elastic pieces is bonded to two of the elements between which the elastic piece is placed.

3. The element array according to claim 1 , wherein:
the support is an adhesive sheet which is bonded to one surface of a substrate; and
each of the elements is removably bonded to the adhesive sheet.

4. An element array laminate comprising a plurality of element arrays built into layers and each having a plurality of elements arrayed one-dimensionally or two-dimensionally, each group of the elements arrayed in a laminating direction being aligned with one another, wherein:
at least one layer of the element arrays is an element array according to claim 1 .

5. The element array according to claim 1 , wherein:
the ratio of the stretchability of the material of the support to the stretchability of the material of the elements is in a range of 4 to 5.

6. The element array according to claim 1 , wherein:
the support is formed to fill a gap between each of the elements and another element around the element.

7. The element array according to claim 6 , wherein:
at least one hole penetrating the support in a thickness direction thereof is formed in the support.

8. The element array according to claim 1 , wherein:
the support is a sheet member; and
each of the elements is bonded to one surface of the sheet member.

9. The element array according to claim 8 , wherein:
each of the elements is removably bonded to the sheet member.

10. The element array according to claim 8 , wherein:
a plurality of holes which expose function portions of the elements respectively are formed in the sheet member.

11. The element array according to claim 1 , wherein:
each of the elements has a joint portion to be bonded to another element belonging to another element array and laid on the element; and
an alignment portion for alignment with the other element is provided in the joint portion.

12. The element array according to claim 11 , wherein:
the alignment portion is a pinching portion which pinches the other element elastically in an array direction of the elements.

13. The element array according to claim 11 , wherein:
the alignment portion is a pattern formed in a joint surface of the joint portion; and
the pattern controls wettability to a bonding agent to express a self-alignment effect of the bonding agent.

14. An element array laminate comprising a plurality of element arrays built into layers and each having a plurality of elements arrayed one-dimensionally or two-dimensionally, each group of the elements arrayed in a laminating direction being aligned with one another, wherein:
at least one layer of the element arrays is an element array according to claim 11 .

15. The element array according to claim 11 , wherein:
the alignment portion is a fit portion which is fitted to the other element.

16. The element array according to claim 15 , wherein:
a fit surface of the fit portion is a tapered surface.

Assignees

• Fujiwara Takayuki
• Watanabe Seiichi
• Fujifilm Corp

Inventors

• Fujiwara Takayuki
• Watanabe Seiichi

Classifications

• B29D11/00307

  Producing lens wafers · CPC title

• G02B3/0062

  Stacked lens arrays, i.e. refractive surfaces arranged in at least two planes, without structurally separate optical elements in-between · CPC title

• G02B3/0031 Primary

  Replication or moulding, e.g. hot embossing, UV-casting, injection moulding · CPC title

• G02B3/0056

  arranged along two different directions in a plane, e.g. honeycomb arrangement of lenses (G02B3/0043 takes precedence; miniaturised objectives for electronic devices employing wafer level optics G02B13/0085) · CPC title

• B29D11/00298

  Producing lens arrays · CPC title