Optical article, mold used in production of optical article, and mold production method

Patent metadata

Field	Value
Publication number	US-9523796-B2
Application number	US-201314655502-A
Country	US
Kind code	B2
Filing date	Dec 27, 2013
Priority date	Dec 28, 2012
Publication date	Dec 20, 2016
Grant date	Dec 20, 2016

Abstract

A fine-concave-convex transfer mold with which defect regions of a molded body having a fine-concave-convex structure can be easily identified, and deformation of the fine-concave-convex structure can be inhibited even if the molded product is wound. A mold for the production of an optical article has, provided to a surface thereof, a plurality of convex portions at a cycle equal to or less than the wavelengths of visible light, and a plurality of concave portions formed between the adjacent convex portions. The mold has a surface provided with a transfer area having concave portions and convex portions that have a size and shape complementing the convex portions and the concave portions of the optical article. The mold can include, in the transfer area, marking portions. The height of the convex portions in the transfer area is less than the height of convex portions in sections other than the transfer area.

First claim

The invention claimed is:

1. A mold for manufacturing an optical article which includes a plurality of convex portions having a pitch equal to or less than a wavelength of visible light and a plurality of concave portions formed between the adjacent convex portions on the surface of the optical article, the mold comprising a transfer region provided with concave portions and convex portions having a dimension complementary to the convex portions and the concave portions of the optical article on the surface of the mold,
wherein the transfer region is provided with a marking portion and a height of the convex portion in the marking portion is lower than a height of the convex portion of the other portion of the transfer region.

2. The mold according to claim 1 , wherein the marking portion has a surface shape including at least one of a letter, a geometric configuration, a geometric pattern, and an identification symbol.

3. The mold according to claim 1 , wherein the outer shape is a roll shape.

4. An optical article comprising a plurality of convex portions having a pitch equal to or less than a wavelength of visible light and a plurality of concave portions formed between the adjacent convex portions on the surface of the optical article, and a marking portion,
wherein a height of the concave portion is higher than a height of the concave portion in a region where the other concave portions are formed.

5. The optical article according to claim 4 , wherein the marking portion has a surface shape including at least one of a letter, a number, a geometric configuration, a geometric pattern, and an identification symbol.

6. A method for manufacturing a mold which includes a plurality of convex portions having a pitch equal to or less than a wavelength of visible light and a plurality of concave portions formed between the adjacent convex portions on the surface of the mold, the method comprising:
a concavo-convex forming step of forming the convex portion and the concave portion on the surface of the mold; and
a marking step of bringing a part of a region where the convex portion and the concave portion are formed into contact with a fluid dissolving the mold and making a height of the convex portion be lower than a height of the convex portion formed in the concavo-convex forming step.

7. The method for manufacturing a mold according to claim 6 , wherein the concavo-convex forming step includes an anodization treatment of anodizing an aluminum base material to form a fine concave structure on the surface of the aluminum base material and an expansion treatment of bringing the fine concave structure into contact with an etching solution to expand an aperture of the fine concave structure.

8. The method for manufacturing a mold according to claim 7 , wherein the fluid used in the marking step and the etching solution used in the expansion step have the same composition.

9. The method for manufacturing a mold according to claim 7 , wherein the fluid used in the marking step and the etching solution contain phosphoric acid.

10. The method for manufacturing a mold according to claim 6 , wherein a viscosity of the fluid used in the marking step at 20° C. is 0.5 to 5000 cP.

11. The method for manufacturing a mold according to claim 10 , wherein a viscosity of the fluid used in the marking step at 20° C. is 1 to 1500 cP.

12. The method for manufacturing a mold according to claim 6 , wherein the marking step is to bring a member attached with the fluid into contact with the mold.

13. An apparatus for manufacturing a film having a fine concavo-convex structure on the surface of the film,
wherein the fine concavo-convex structure of the surface of the roll-shaped mold having a fine concavo-convex structure on the surface of the mold which is manufactured by the method according to claim 6 is transferred onto the surface of a strip-shaped film main body, which moves along a part of the surface of the roll-shaped mold in synchronization with the rotation of the roll-shaped mold, to obtain a film having a fine concavo-convex structure on the surface of the film, and the film is rewound by a winding roll.

Assignees

• Mitsubishi Rayon Co

Inventors

• Onomoto Hiroshi
• NAKANISHI Shima
• Kawachi Hideki
• Jigami Tetsuya

Classifications

• G02B1/18

  Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films (G02B1/16 takes precedence) · CPC title

• B29C59/046

  for layered or coated substantially flat surfaces · CPC title

• B29C2059/023

  Microembossing · CPC title

• B29K2905/02

  Aluminium · CPC title

• G02B1/118 Primary

  having sub-optical wavelength surface structures designed to provide an enhanced transmittance, e.g. moth-eye structures · CPC title