Uniaxially stretched multi-layer laminate film, polarizing plate comprising same, optical member for liquid crystal display device, and liquid crystal display device

Patent metadata

Field	Value
Publication number	US-9519090-B2
Application number	US-201314407324-A
Country	US
Kind code	B2
Filing date	Sep 20, 2013
Priority date	Sep 24, 2012
Publication date	Dec 13, 2016
Grant date	Dec 13, 2016

Abstract

A uniaxially stretched multi-layer laminate film that exhibits a high polarization performance of 99.5% or more in a simpler configuration than before, a polarizing plate that is composed of the same, an optical member for a liquid crystal display device, and a liquid crystal display device are provided. Namely, in the uniaxially stretched multi-layer laminate film in which a first layer and a second layer are alternately laminated, the uniaxially stretched multi-layer laminate film includes an intermediate layer that has a thickness of 2 μm or more and 30 μm or less; the first layer is composed of a polyester containing a naphthalene dicarboxylic acid ester; the second layer is composed of a copolymer polyester and is an optically isotropic layer that has an average refractive index of 1.50 or more and 1.60 or less; the first layer, the second layer, both first and second layers, or the intermediate layer contains a visible light absorbent, which has a weight loss of less than 10% when it is kept at 300° C. for 1 hour, in an amount of 200 ppm or more and 2500 ppm or less on the basis of the weight of the layer; the uniaxially stretched multi-layer laminate film has a polarization degree of 99.5 or more; and the average transmittance Ts for S-polarized light in a wavelength range of 400 nm to 800 nm is 60% or more.

First claim

The invention claimed is:

1. A uniaxially stretched multi-layer laminate film, in which a first layer and a second layer are alternately laminated, comprising an intermediate layer which is inside of the alternately laminated configuration of the first and second layers and which has a thickness of 2 μm or more and 30 μm or less, wherein
(1) the first layer is composed of a polyester containing a naphthalene dicarboxylic acid ester,
(2) the second layer is composed of a copolymer polyester and is an optically isotropic layer having an average refractive index of 1.50 or more and 1.60 or less,
(3) the first layer, the second layer, both first and second layers, or the intermediate layer contains a visible light absorbent that exhibits a weight loss of less than 10% when the visible light absorbent is kept at 300° C. for 1 hour, in an amount of 200 ppm or more and 2500 ppm or less on the basis of the weight of each layer, and
(4) the uniaxially stretched multi-layer laminate film has a polarization degree (P %) represented by the following equation (1) of 99.5 or more and an average transmission Ts of 60% or more for S-polarized light in a wavelength range of 400 nm to 800 nm,
Polarization degree( P )={( Ts−Tp )/( Tp+Ts )}×100  (1)

wherein Tp represents an average transmission for P-polarized light in a wavelength range of 400 nm to 800 nm and Ts represents an average transmission for S-polarized light in a wavelength range of 400 nm to 800 nm.

2. The uniaxially stretched multi-layer laminate film according to claim 1 , wherein the second layer and/or the intermediate layer further contains a UV light absorbent that exhibits a weight loss of less than 3% when the UV light absorbent is kept at 300° C. for 1 hour, in an amount of 0.2 wt % to 5 wt %, and the uniaxially stretched multi-layer laminate film has a transmission of less than 5% for S-polarized light at 380 nm.

3. The uniaxially stretched multi-layer laminate film according to claim 2 , wherein the transmission of the uniaxially stretched multi-layer laminate film for S-polarized light at 400 nm is 10% or more and less than 80%.

4. The uniaxially stretched multi-layer laminate film according to claim 1 , wherein the polyester that composes the first layer and contains a naphthalene dicarboxylic acid ester is a copolymer polyester that contains a naphthalene dicarboxylic acid ester.

5. The uniaxially stretched multi-layer laminate film according to claim 4 , wherein the copolymer polyester that composes the first layer and contains the naphthalene dicarboxylic acid ester contains
(i) a component represented by the following Formula (A) as a dicarboxylic acid component in an amount of 5 mol % or more and 50 mol % or less and a naphthalene dicarboxylic acid component in an amount of 50 mol % or more and 95 mol % or less,

wherein R A represents an alkylene group having 2 to 10 atoms, and
(ii) a diol component that has an alkylene group having 2 to 10 carbon atoms in an amount of 90 mol % or more and 100 mol % or less as a diol component.

6. The uniaxially stretched multi-layer laminate film according to claim 1 , wherein the copolymer polyester that composes the second layer is a copolymer polyester that has a glass transition temperature of 90° C. or higher.

7. The uniaxially stretched multi-layer laminate film according to claim 1 , wherein the copolymer polyester that composes the second layer contains an alicyclic diol as a copolymer component.

8. The uniaxially stretched multi-layer laminate film according to claim 7 , wherein the alicyclic diol is at least one kind selected from the group consisting of spiroglycol, tricyclodecane dimethanol, and cyclohexane dimethanol.

9. The uniaxially stretched multi-layer laminate film according to claim 1 , wherein the visible light absorbent is at least one kind selected from the group consisting of inorganic pigment, organic dye, and organic pigment, and is black or gray.

10. The uniaxially stretched multi-layer laminate film according to claim 9 , wherein the inorganic pigment is carbon black.

11. The uniaxially stretched multi-layer laminate film according to claim 2 , wherein the UV light absorbent is a compound represented by the following Formula (B):

wherein each of n1, n2, and n3 represents respectively any integer of 4 to 10,

or Formula (C):

wherein each of X and Y represents a hydrogen or an alkyl group having 1 to 4 carbon atoms.

12. The uniaxially stretched multi-layer laminate film according to claim 1 ,
wherein it is used in a manner adjacent to a liquid crystal cell.

13. The uniaxially stretched multi-layer laminate film according to claim 1 ,
wherein, it is obtained by a coextrusion method.

14. A polarizing plate, comprising the uniaxially stretched multi-layer laminate film according to claim 1 .

15. An optical member for a liquid crystal display device, comprising:
a first polarizing plate composed of the polarizing plate according to claim 14 , a liquid crystal cell, and a second polarizing plate, laminated in this order.

16. The optical member for a liquid crystal display device according to claim 15 , wherein a configuration in which the first polarizing plate is laminated with an absorption type polarizing plate is excluded.

17. The optical member according to claim 15 ,
wherein the second polarizing plate is an absorption type polarizing plate.

18. An optical member, comprising a first polarizing plate, a liquid crystal cell, and a second polarizing plate laminated in this order,
wherein the first polarizing plate and the second polarizing plate are composed of the polarizing plate according to claim 14 .

19. A liquid crystal display device, comprising a light source and the optical member for a liquid crystal display device according to claim 15 ,
wherein the first polarizing plate is disposed on the side of the light source.

20. The liquid crystal display device according to claim 19 ,
wherein a reflective polarizing plate is not additionally disposed between the light source and the first polarizing plate.

Assignees

• Teijin Ltd

Inventors

• Oya Taro
• Tanabu Kana
• Nakahiro Takashi
• Yoshida Tetsuo
• Shiroma Hiromi
• Shimizu Tomoko

Classifications

• G02F1/133536 Primary

  Reflective polarizers (G02F1/13362 takes precedence) · CPC title

• Y10T428/1041

  Cross-Sectional Technologies · mapped topic

• G02B5/3025 Primary

  Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state (G02B5/3008, G02B5/3016 take precedence) · CPC title

• B32B27/36 Primary

  comprising polyesters · CPC title

• G02F2201/086

  UV absorbing · CPC title