Exhaust gas flow distribution system

Patent metadata

Field	Value
Publication number	US-9518496-B2
Application number	US-201314028645-A
Country	US
Kind code	B2
Filing date	Sep 17, 2013
Priority date	Sep 18, 2012
Publication date	Dec 13, 2016
Grant date	Dec 13, 2016

Abstract

An exhaust after-treatment system for treating an exhaust produced by an engine, including an exhaust passage in communication with the engine; an injector for dosing an exhaust treatment fluid into the exhaust passage, a mixing device positioned downstream from the injector, the mixing device operable to intermingle the exhaust treatment fluid and the exhaust; an irregularly-shaped exhaust treatment substrate positioned downstream from the mixing device; and a dispersion device positioned between the mixing device and the irregularly-shaped exhaust treatment substrate. The dispersion device includes a plurality of dispersion members each being operable to direct an exhaust stream flowing through the dispersion device into a plurality of different directions to disperse the exhaust flow over substantially an entire surface of the irregularly-shaped exhaust treatment substrate.

First claim

What is claimed is:

1. An exhaust after-treatment system, comprising:
an exhaust passage having a circular cross-section and a longitudinal axis;
an exhaust treatment component having an inlet surface with a noncircular cross-sectional shape and being in communication with the exhaust passage, wherein the inlet surface of the exhaust treatment component includes a portion positioned further from the longitudinal axis of the exhaust passage than all other portions of the inlet surface; and
a dispersion device disposed in the exhaust passage at a position upstream of the exhaust treatment component, the dispersion device including a cylindrical mounting ring and a plurality of deflection members, each deflection member being operable to direct part of an exhaust stream flowing through the exhaust passage in a direction to evenly distribute the exhaust flow over the inlet surface of the exhaust treatment component.

2. The exhaust after-treatment system of claim 1 , wherein the cylindrical mounting ring includes an upstream end and a downstream end and each of the deflection members extend axially downstream from the downstream end of the cylindrical mounting ring.

3. The exhaust after-treatment system of claim 1 , wherein the deflection members extend radially outward relative to the cylindrical mounting ring are circumferentially spaced apart and each include a convex surface facing a longitudinal axis of the cylindrical mounting ring.

4. The exhaust after-treatment system of claim 1 , wherein the deflection members extend radially inward relative to the cylindrical mounting ring.

5. The exhaust after-treatment system of claim 1 , wherein the cylindrical mounting ring includes a plurality of first cut-outs positioned around a circumference thereof that allow a portion of the exhaust to escape the dispersion device before being directed by the deflection members.

6. The exhaust after-treatment system of claim 1 , wherein the cylindrical mounting ring includes a radially-inwardly-extending flange positioned to direct the exhaust flow.

7. The exhaust after-treatment system of claim 1 , further comprising an exhaust gas mixing assembly positioned within the exhaust passage at a location upstream of the dispersion device.

8. The exhaust after-treatment system of claim 7 , wherein the exhaust passage includes an injector housing for mounting an exhaust treatment fluid injector, the injector housing being positioned upstream of the mixing assembly.

9. The exhaust after-treatment system of claim 1 , wherein the exhaust treatment component is a selective catalytic reduction (SCR) substrate.

10. The exhaust after-treatment system of claim 1 , wherein the exhaust treatment component is triangular, including a first lobe, a second lobe, and a third lobe; and
the deflection members include a first deflection member for directing a portion of the exhaust flow toward the first lobe, a second deflection member for directing a portion of the exhaust flow toward the second lobe, and a third deflection member for directing a portion of the exhaust flow toward the third lobe.

11. The exhaust after-treatment system of claim 1 , wherein each of the deflection members are individually tunable to assist in influencing directions of the exhaust flow.

12. An exhaust after-treatment system, comprising:
an exhaust passage;
an exhaust treatment component in communication with the exhaust passage; and
a dispersion device disposed in the exhaust passage at a position upstream of the exhaust treatment device, the dispersion device including a cylindrical mounting ring and a plurality of dispersion members each being operable to direct an exhaust stream flowing through the dispersion device into a plurality of different directions to disperse the exhaust flow over substantially an entire surface of the exhaust treatment component, wherein the cylindrical mounting ring includes a radially-inwardly-extending flange including a plurality of second cut-outs formed therein.

13. An exhaust after-treatment system, comprising:
An exhaust passage;
An exhaust treatment component in communication with the exhaust passage; and
A dispersion device disposed in the exhaust passage at a position upstream of the exhaust treatment device, the dispersion device including a cylindrical mounting ring and a plurality of dispersion members each being operable to direct an exhaust stream flowing through the dispersion device into a plurality of different directions to disperse the exhaust flow over substantially an entire surface of the exhaust treatment component, wherein the exhaust passage includes a depression that radially narrows the exhaust passage, and the cylindrical mounting ring includes an aperture that overlaps the depression.

14. An exhaust after-treatment system for treating an exhaust produced by an engine, comprising:
an exhaust passage in communication with the engine;
an injector for dosing an exhaust treatment fluid into the exhaust passage;
a mixing device positioned downstream from the injector, the mixing device operable to intermingle the exhaust treatment fluid and the exhaust;
an exhaust treatment substrate positioned downstream from the mixing device; and
a dispersion device positioned between the mixing device and the exhaust treatment substrate, the dispersion device including a plurality of dispersion members each being operable to direct an exhaust stream flowing through the dispersion device into a plurality of different directions to disperse the exhaust flow over substantially an entire surface of the exhaust treatment substrate, wherein the dispersion device includes a cylindrical mounting ring, and each of the dispersion members extend from the cylindrical mounting ring, wherein the cylindrical mounting ring includes a radially-inwardly-extending flange, and further wherein the radially-inwardly-extending flange includes a plurality of second cut-outs formed therein.

15. An exhaust after-treatment system for treating an exhaust produced by an engine, comprising:
an exhaust passage in communication with the engine;
an injector for dosing an exhaust treatment fluid into the exhaust passage;
a mixing device positioned downstream from the injector, the mixing device operable to intermingle the exhaust treatment fluid and the exhaust;
an exhaust treatment substrate positioned downstream from the mixing device; and
a dispersion device positioned between the mixing device and the exhaust treatment substrate, the dispersion device including a plurality of dispersion members each being operable to direct an exhaust stream flowing through the dispersion device into a plurality of different directions to disperse the exhaust flow over substantially an entire surface of the exhaust treatment substrate, wherein the dispersion device includes a cylindrical mounting ring, and each of the dispersion members extend from the cylindrical mounting ring, and further wherein the exhaust passage includes a depression that radially narrows the exhaust passage, and the cylindrical mounting ring includes an aperture that overlaps the depression.

16. An exhaust after-treatment system, comprising:
an exhaust passage including a longitudinal axis;
an exhaust treatment component having an inlet surface with a noncircular cross-sectional shape and being in communication with the exhaust passage, the inlet surface having a centroid offset from the longitudinal axis; and
a dispersion device disposed in the exhaust passage and positioned upstream of the exhaust treatment device, the dispersion device including at least one deflection me

Assignees

• Tenneco Automotive Operating Co Inc

Inventors

• Hill Edward C
• Kani Hyde
• Hardin John
• Sampath Manoj K

Classifications

• F01N13/009

  having two or more separate purifying devices arranged in series · CPC title

• F01N3/2892 Primary

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• F01N3/035

  with catalytic reactors · CPC title

• B01F5/0616

  Operations & Transport · mapped topic