Unsaturated polyester resin composition and encapsulated motor

Patent metadata

Field	Value
Publication number	US-9518205-B2
Application number	US-201214358495-A
Country	US
Kind code	B2
Filing date	Dec 13, 2012
Priority date	Dec 14, 2011
Publication date	Dec 13, 2016
Grant date	Dec 13, 2016

Abstract

The present invention is an unsaturated polyester resin composition comprising an unsaturated polyester (a), a monomer (b) having one polymerizable carbon-carbon double bond, a monomer (c) having two or more of (meth)acrylate groups, a filler (d) having high thermal conductivity, a glass fiber (e), a low profile additive (f), a curing agent (g), and a polymerization inhibitor (h), wherein the ratio by weight of the ingredient (b) to the ingredient (c) is from 50:50 to 75:25 and the unsaturated polyester resin composition comprises 400 to 1400 parts by weight of the ingredient (d) based on the total 100 parts by weight of the ingredients (a), (b), and (c). This unsaturated polyester resin composition has excellent curing properties without losing storage stability which can be used to provide a cured product having a low mold shrinkage ratio and high thermal conductivity.

First claim

The invention claimed is:

1. An unsaturated polyester resin composition comprising:
an unsaturated polyester (a),
styrene (b),
one or more monomers (c) selected from the group consisting of ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, PEG #200 dimethacrylate and trimethylolpropane trimethacrylate,
aluminum hydroxide and/or aluminum oxide (d),
a glass fiber (e),
a low profile additive (f),
a curing agent (g), and
a polymerization inhibitor (h),

wherein the ratio by weight of the ingredient (b) to the ingredient (c) is from 50:50 to 73:27 and the unsaturated polyester resin composition comprises 400 to 1350 parts by weight of the ingredient (d) based on the total 100 parts by weight of the ingredients (a), (b), and (c).

2. The unsaturated polyester resin composition according to claim 1 , wherein the ingredient (g) is at least one compound selected from the group consisting of t-butylperoxy-2-ethylhexanoate, t-hexylperoxy-2-ethylhexanoate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, benzoyl peroxide, 1,1-di-t-butylperoxycyclohexane, 1,1-di-t-hexylperoxycyclohexane, 1,1-di-t-butylperoxy-3,3,5-trimethylcyclohexane, t-butylperoxy isopropyl carbonate, t-hexylperoxy isopropyl carbonate, t-butyl peroxybenzoate, t-hexyl peroxybenzoate, 1,6-bis(t-butylperoxycarbonyloxy)hexane, dicumyl peroxide, and di-t-butyl peroxide.

3. An encapsulated motor, produced by encapsulation molding of a motor component with the unsaturated polyester resin composition according to claim 1 .

4. A cured product, obtained by curing the unsaturated polyester resin composition according to claim 1 .

5. The unsaturated polyester resin composition according to claim 1 , wherein the ratio by weight of the ingredient (b) to the ingredient (c) is from 55:45 to 65:35.

Assignees

• Showa Denko Kk
• Toyota Motor Co Ltd

Inventors

• Itami Shotaro
• Tanaka Masashige
• Majima Hiroyuki
• Ishiuchi Ryujin
• Sugita Hiroaki

Classifications

• H10W74/473 Primary

  containing a filler · CPC title

• C08F283/01

  on to unsaturated polyesters {(C08F283/004 takes precedence)} · CPC title

• H02K5/08

  Insulating casings · CPC title

• H02K3/30

  Windings characterised by the insulating material · CPC title

• C09K5/14 Primary

  Solid materials, e.g. powdery or granular · CPC title