Chemical injection control method and chemical injection controller

Patent metadata

Field	Value
Publication number	US-9517954-B2
Application number	US-201214353852-A
Country	US
Kind code	B2
Filing date	Oct 24, 2012
Priority date	Oct 28, 2011
Publication date	Dec 13, 2016
Grant date	Dec 13, 2016

Abstract

A controller performs multiple regression analysis using an optimum chemical injection rate as a target variable and using one or more water quality indices of a raw water as explanatory variables and thereby derives a calculation formula for a basic chemical injection rate corresponding to the water quality indices. Next, the controller calculates the basic chemical injection rate corresponding to the water quality indices by substituting the measured values of the water quality indices of the raw water into the calculation formula. Then, the controller corrects the basic chemical injection rate based on a measured value of the water quality index of the treated water, thereby newly calculates a chemical injection rate, and outputs the newly calculated chemical injection rate as a control factor for a chemical injection pump while supplying the newly calculated chemical injection rate to calculation of the optimum chemical injection rate.

First claim

The invention claimed is:

1. A chemical injection control method for controlling a rate of chemical injection into raw water based on water qualities of the raw water and treated water in a water purification system, the method being implemented with a controller equipped with one or more hardware storage devices having stored thereon instructions implementing the controller processes, which when executed by the controller perform the method, comprising:
a process for calculating an optimum chemical injection rate by correcting a preset chemical injection rate based on a deviation of a measured value of a water quality index of the treated water from a target value of the water quality index, the measured value of the water quality index being obtained by operating a chemical injection pump based on the preset chemical injection rate;
a process for performing multiple regression analysis using the optimum chemical injection rate as a target variable and using one or more water quality indices of the raw water as explanatory variables, determining partial regression coefficients of the respective explanatory variables, and thereby deriving a calculation formula for a basic chemical injection rate corresponding to the water quality indices of the raw water;
a process for calculating the basic chemical injection rate corresponding to the water quality indices of the raw water by substituting the measured values of the water quality indices of the raw water into the calculation formula; and
a process for correcting the basic chemical injection rate based on a measured value of the water quality index of the treated water obtained through operation of the chemical injection pump based on the basic chemical injection rate, thereby newly calculating a chemical injection rate, and outputting the newly calculated chemical injection rate as a control factor for the chemical injection pump while supplying the newly calculated chemical injection rate for calculation of the optimum chemical injection rate.

2. A chemical injection control method, wherein:
in injecting a plurality of types of chemicals into raw water based on water qualities of the raw water and treated water, when a calculated value of a basic chemical injection rate of one chemical exceeds a threshold, a chemical injection rate corresponding to the threshold is output as a control factor for a chemical injection pump for the chemical and a transition is made to a process for performing chemical injection control according to claim 1 for another chemical.

3. A chemical injection control method, wherein:
in injecting a plurality of types of chemicals into raw water based on water qualities of the raw water and treated water, when a calculated value of a basic chemical injection rate of one chemical exceeds a threshold, a chemical injection rate corresponding to the threshold is output as a control factor for a chemical injection pump for the chemical and a transition is made to a process for performing chemical injection control according to claim 1 for another chemical, and
wherein when the calculated value of the basic chemical injection rate of the one chemical falls to or below the threshold, a transition is made from the process of chemical injection control for the other chemical to a process of chemical injection control according to claim 1 for the one chemical.

4. The chemical injection control method according to claim 1 , wherein in the process for deriving the calculation formula, a value range of each water quality index of the raw water is divided into a plurality of sub-ranges and the multiple regression analysis is performed for each of the sub-ranges to derive a calculation formula for the each sub-range.

5. The chemical injection control method according to claim 4 , wherein in the process for calculating the basic chemical injection rate, the basic chemical injection rate corresponding to the water quality index of the raw water is calculated through a calculation based on the calculation formula for the value range of the water quality index to which the measured value of the water quality index of the raw water belongs.

6. The chemical injection control method according to claim 1 , wherein as the water quality indices of the raw water, a plurality of water quality indices are selected from among water temperature, turbidity, UV absorbance, chromaticity, pH value, alkalinity, potassium permanganate consumption, and total organic carbon.

7. The chemical injection control method according to claim 6 , wherein as the water quality index of the treated water, one or more water quality indices are selected from among water temperature, turbidity, UV absorbance, chromaticity, pH value, alkalinity, potassium permanganate consumption, and total organic carbon.

8. A chemical injection controller which controls a rate of chemical injection into raw water based on water qualities of the raw water and treated water in a water purification system, the controller including one or more hardware storage devices having stored thereon executable instructions implementing the controller processing means, the means comprising:
optimum chemical injection rate calculation means for calculating an optimum chemical injection rate by correcting a preset chemical injection rate based on a deviation of a measured value of a water quality index of the treated water from a target value of the water quality index, the measured value of the water quality index being obtained by operating a chemical injection pump based on the preset chemical injection rate;
multiple regression analysis calculation means for performing multiple regression analysis using the optimum chemical injection rate as a target variable and using one or more water quality indices of the raw water as explanatory variables, determining partial regression coefficients of the respective explanatory variables, and thereby deriving a calculation formula for a basic chemical injection rate corresponding to the water quality indices of the raw water;
basic chemical injection rate calculation means for calculating the basic chemical injection rate corresponding to the water quality indices of the raw water by substituting the measured values of the water quality indices of the raw water into the calculation formula; and
chemical injection rate calculation means for correcting the basic chemical injection rate based on a measured value of the water quality index of the treated water obtained through operation of the chemical injection pump based on the basic chemical injection rate, thereby newly calculating a chemical injection rate, and outputting the newly calculated chemical injection rate as a control factor for the chemical injection pump while supplying the newly calculated chemical injection rate to the optimum chemical injection rate calculation means.

Assignees

• Asahi Kasei Chemicals Corp

Inventors

• Konishi Takahiro
• Okubo Shinji
• Hattori Kei
• Gojo Yutaka

Classifications

• C02F1/5209

  Regulation methods for flocculation or precipitation · CPC title

• C02F1/52 Primary

  by flocculation or precipitation of suspended impurities {(C02F1/463 takes precedence)} · CPC title

• C02F2209/06

  pH · CPC title

• C02F2209/006

  comprising a software program or a logic diagram · CPC title

• C02F2209/11

  Turbidity · CPC title