Outer periphery coating method of honeycomb structure

Patent metadata

Field	Value
Publication number	US-9517489-B2
Application number	US-201314026089-A
Country	US
Kind code	B2
Filing date	Sep 13, 2013
Priority date	Sep 25, 2012
Publication date	Dec 13, 2016
Grant date	Dec 13, 2016

Abstract

An outer periphery coating method of honeycomb structure has coating steps where the honeycomb structure including a ring-like bulge portion is rotated; a coating member is brought into contact with a side surface of the honeycomb structure by pressing a side edge portion of a spatula via a rubber sheet, the coating member including the plate-like spatula in which a specific cut portion is formed in the one side edge portion and the side edge portion provided with the cut portion is an inclined surface inclined on a coating surface side, and the rubber sheet in which a cut is formed so that an end surface of the end portion is parallel to a back surface of the spatula when the end portion is bent along the side edge portion of the spatula; and a slurry coating material is supplied to the side surface of the honeycomb structure.

First claim

What is claimed is:

1. An outer periphery coating method of a honeycomb structure, having coating steps of: rotating a columnar honeycomb structure as an object to be coated around a central axis; bringing a coating member including a planar spatula and a rubber sheet into contact with a side surface of the honeycomb structure; and supplying a coating material slurry to the side surface of the rotating honeycomb structure, to coat the side surface of the honeycomb structure with the coating material supplied to the side surface of the honeycomb structure by the rubber sheet of the coating member,
wherein the honeycomb structure includes an annular bulge portion formed along an outer peripheral direction on an outer periphery,
the planar spatula has a coating surface as one surface and a back surface as the other surface, a cut portion having a shape along the shape of the annular bulge portion of the honeycomb structure is formed in one side edge portion, and the side edge portion provided with the cut portion is an inclined surface which is inclined on the side of the coating surface,
in the rubber sheet, a cut is formed in an end portion so that an end surface of the end portion is parallel to the back surface of the spatula, when the rubber sheet is attached to the coating surface side of the spatula and the end portion of the rubber sheet is bent along the side edge portion of the spatula,
in the step of bringing the coating member into contact with the side surface of the honeycomb structure, the side edge portion of the spatula is pressed onto the honeycomb structure via the rubber sheet, in a state where the side edge portion of the spatula is parallel to the central axis of the honeycomb structure and the end portion of the rubber sheet is bent along the side edge portion of the spatula, to bring the coating member into contact with the side surface of the honeycomb structure,
in the step of supplying the coating material slurry to the side surface of the rotating honeycomb structure, the coating material slurry is supplied from a plurality of supply holes of a coating material supply unit disposed adjacent to the rubber sheet of the coating member, and
an open area of supply holes corresponding in position to the annular bulge portion is 1.3 to 3.0 times greater than an open area of supply holes corresponding in position to the side surface of the honeycomb structure excluding the annular bulge portion, such that an amount of the coating material supplied to the annular bulge portion of the honeycomb structure is larger than an amount of the coating material supplied to the side surface of the honeycomb structure excluding the annular bulge portion.

2. The outer periphery coating method of a honeycomb structure according to claim 1 ,
wherein a hardness of the rubber sheet is from 30 to 90.

3. The outer periphery coating method of a honeycomb structure according to claim 1 ,
wherein the annular bulge portion of the honeycomb structure has a flat planar portion having a thickness smaller than that of the other portion, and
a rotation speed of the honeycomb structure when the coating material is supplied to the planar portion is lower than a rotation speed of the honeycomb structure when the coating material is not supplied to the planar portion.

4. The outer periphery coating method of a honeycomb structure according to claim 2 ,
wherein the annular bulge portion of the honeycomb structure has a flat planar portion having a thickness smaller than that of the other portion, and
a rotation speed of the honeycomb structure when the coating material is supplied to the planar portion is lower than a rotation speed of the honeycomb structure when the coating material is not supplied to the planar portion.

Assignees

• Ngk Insulators Ltd

Inventors

• Fujioka Yasumasa
• Inoue Jun
• Miura Daisuke

Classifications

• B05C5/0254

  Coating heads with slot-shaped outlet (B05C5/0283 takes precedence) · CPC title

• B05D2254/02

  Applying the material on the exterior of the tube · CPC title

• B05D1/002

  the substrate being rotated · CPC title

• B05C5/0291

  the material being discharged on the work through discrete orifices as discrete droplets, beads or strips that coalesce on the work or are spread on the work so as to form a continuous coating · CPC title

• B05D1/42 Primary

  by non-rotary members · CPC title