Heat generating electric device having carbon nanotube housing and thermal storage medium

Patent metadata

Field	Value
Publication number	US-9516788-B2
Application number	US-201213731049-A
Country	US
Kind code	B2
Filing date	Dec 30, 2012
Priority date	Dec 31, 2011
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

An electric device is disclosed capable of generating heat during operation. The electric device can be in thermal communication to dissipate the heat through the use of carbon nanotubes and/or a phase change material. In one form the electric device includes a housing that has the carbon nanotubes. The housing, furthermore, can be a composite that in some embodiments does not provide as effective heat transfer as the carbon nanotubes. The electric device can take the form of a power electronic device in some embodiments and a device having a rotor and stator in others. Such embodiments include motors and/or generators.

First claim

What is claimed is:

1. An apparatus comprising:
an electric device including a heat generating electric component, a thermal storage device, and a housing, the housing being structured to at least partially envelop the heat generating electric component and being of a composite construction that includes a plurality of carbon nanotubes useful to dissipate thermal energy produced from the heat generating electric component, and the thermal storage device including a phase change material operative to at least partly change from a first phase to a second phase to cool the electric device, wherein the electric device includes a stator and a rotor that includes a plurality of magnets, and wherein the phase change material is located internal to the rotor and not radially outward of the plurality of magnets of the rotor.

2. The apparatus of claim 1 , wherein the heat generating electric component is in thermal conductive relation with the housing.

3. The apparatus of claim 1 , wherein the composite construction is a polymer based composite having the plurality of carbon nanotubes.

4. The apparatus of claim 3 , wherein the composite construction is a carbon nanotube reinforced polymer.

5. The apparatus of claim 1 , wherein the composite construction is doped to include an electromagnetic material.

6. An apparatus comprising:
an electric machine including a housing, a stator, and a rotor, the electric machine being operable to generate thermal energy as the stator and the rotor interact with each other, the rotor defining an inner space within which is disposed a phase change thermal storage medium operable to change from a first phase to a second phase in response to generation of the thermal energy from interaction between the stator and the rotor, the change from the first phase to the second phase being operable to cool the electric machine, the housing containing at least a portion of the electric machine, and the housing being constructed from a composite including a plurality of carbon nanotubes operable to dissipate heat from the electric machine, wherein the rotor includes a plurality of magnets, and wherein the phase change material is not radially outward of the plurality of magnets of the rotor.

7. The apparatus of claim 6 , wherein the composite includes a thermoplastic material.

8. The apparatus of claim 6 , wherein the housing further includes a material to mitigate EMI/RFI.

9. A method comprising:
generating a heat as a result of operation of an electric device including a stator and a rotor that includes a plurality of magnets;
dissipating at least a portion of the heat through a carbon nanotube array located within a housing of the electric device; and
absorbing thermal energy generated with the electric device by changing a phase change material from a first phase to a second phase, the phase change material being contained within a thermal storage device in thermal communication with the electric device, wherein the phase change material is located internal to the rotor and not radially outward of the plurality of magnets of the rotor.

10. The method of claim 9 , wherein the housing is a composite construction and the dissipating is substantially through the carbon nanotube array.

11. The method of claim 9 , which further includes rotating a rotor of the electric device, the phase change material being at least partly contained in the rotor.

12. A method comprising:
rotating a component of an electric device;
producing a heat as a result of the rotating of the component;
absorbing the heat through a rotor of the electric device, the rotor including a thermal storage device containing a phase change material, the phase change material changing from a first phase to a second phase in response to the heat, wherein the phase change material is located internal to the rotor and not radially outward of the plurality of magnets of the rotor; and
transferring thermal energy through carbon nanotubes located in a housing that at least partly encloses the component of the electric device.

Assignees

• Rolls Royce Nam Tech Inc

Inventors

• Rodriguez Rigoberto J
• Blackwelder Mark Jon

Classifications

• H05K7/2039 Primary

  characterised by the heat transfer by conduction from the heat generating element to a dissipating body (arrangements for increasing/decreasing heat-transfer, e.g. fins details, F28F13/00) · CPC title

• H02K5/02

  Casings or enclosures characterised by the material thereof · CPC title

• H05K7/209

  Heat transfer by conduction from internal heat source to heat radiating structure (H05K7/20909 takes precedence) · CPC title

• H02K9/22 Primary

  by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges · CPC title