Solar array condition monitoring through controlled inverter voltage sweeping

Patent metadata

Field	Value
Publication number	US-9515602-B2
Application number	US-201314092172-A
Country	US
Kind code	B2
Filing date	Nov 27, 2013
Priority date	Nov 27, 2013
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

A PV system includes an irradiance meter to measure solar irradiance received by a PV array in the system. A PV inverter is electrically connected to the PV array via a DC link to regulate the voltage of the PV array. A controller receives an input from the irradiance meter regarding the solar irradiance received by the PV array, causes the PV inverter to alter the operating voltage of the PV array to each of a plurality of voltage values, detects current values in the PV array responsive to the altering of the voltage to each of the voltage values, and generates a power performance curve for the PV array based on the voltage values at which the PV array is operated and the detected current values, with the power performance curve being generated at a known level of solar irradiance based on the input from the irradiance meter.

First claim

What is claimed is:

1. A photovoltaic (PV) system comprising:
a PV array comprising a plurality of PV strings configured to generate a string output power responsive to received solar irradiation;
a DC link connected to the plurality of PV strings such that the plurality of PV strings are connected to the DC link in a parallel arrangement;
a PV inverter electrically connected to the DC link to receive a DC output therefrom, the PV inverter configured to regulate the voltage of the plurality of PV strings;
an irradiance meter configured to measure a level of solar irradiance received by the PV array; and
a controller to control operation of the PV inverter for performing a diagnostic testing of the PV array to identify component and connection degradation or failure in the PV system, the controller being programmed to:
receive an input from the irradiance meter, the input comprising the measured level of solar irradiance received by the PV array;
cause the PV inverter to alter the operating voltage of the PV array to each of a plurality of voltage values;
detect current values in the PV array responsive to the altering of the voltage to each of the plurality of voltage values; and
generate a power performance curve for the PV array based on the plurality of voltage values at which the PV array is operated and the detected current values, with the power performance curve being generated for the PV array at a known level of solar irradiance based on the received input from the irradiance meter;
wherein the generated power performance curve is analyzable via human observation and analysis, or a remote pattern recognition system, to determine a cause of PV array degradation.

2. The PV system of claim 1 wherein, in causing the PV inverter to alter the operating voltage of the PV array, the controller is further programmed to cause the PV inverter to perform a voltage sweep across an entire DC operating voltage range of the PV array.

3. The PV system of claim 2 wherein the power performance curve comprises a full power performance curve generated from the voltage sweep across the entire DC operating voltage range of the PV array.

4. The PV system of claim 1 wherein the controller is further programmed to:
cause the PV inverter to alter the operating voltage of each of the plurality of PV strings to each of a plurality of voltage values;
detect current values in each of the plurality of PV strings responsive to the altering of the voltage to each of the plurality of voltage values; and
generate a power performance curve for each of the plurality of PV strings based on the plurality of voltage values at which each of the plurality of PV strings are operated and the detected current values, with the power performance curve generated for each of the plurality of PV strings being at a known level of solar irradiance based on the received input from the irradiance meter.

5. The PV system of claim 4 wherein the generated power performance curve for each respective PV string is analyzable via human observation and analysis or a remote pattern recognition system to determine a cause of PV string degradation for each PV string.

6. The PV system of claim 1 wherein the controller is further programmed to:
compare the measured level of solar irradiance to one or more pre-determined irradiance values at which it is desirable to perform the diagnostic testing of the PV array; and
cause the PV inverter to alter the operating voltage of the PV array to each of the plurality of voltage values if the measured level of solar irradiance is at one of the pre-determined values.

7. The PV system of claim 6 wherein the controller is further programmed to generate a power performance curve for the PV array at each of the one or more pre-determined irradiance values.

8. The PV system of claim 7 wherein the controller is further programmed to compare power performance curves generated for the PV array at each of the one or more pre-determined irradiance values.

9. The PV system of claim 1 further comprising a temperature sensor configured to measure an operating temperature of the PV array;
wherein the controller is further programmed to:
receive an input from the temperature sensor, the input comprising the measured operating temperature of the PV array; and
determine a temperature compensation to apply to the generated power performance curve based on the received input on the measured operating temperature of the PV array.

10. A method for performing diagnostic testing on a photovoltaic (PV) array, the method comprising:
operating each of a plurality of parallel arranged PV strings in a PV array at a DC bus voltage, with the DC bus voltage being determined by a PV inverter that is coupled to the plurality of PV strings by way of a DC bus;
measuring a level of solar irradiance received by the plurality of PV strings;
selectively causing the PV inverter to alter an operating voltage of each of the plurality of PV strings to each of a plurality of voltage values, the plurality of voltage values spanning a entire DC operating voltage range of the PV strings;
detecting a current value in each of the plurality of PV strings for each of the respective plurality of voltage values to which the PV strings are altered;
generating a power performance curve for each of the plurality of PV strings based on the plurality of voltage values at which the PV strings are operated and the respective detected current values, the power performance curve generated for each of the plurality of PV strings being generated at a defined level of solar irradiance as known by the measured level of solar irradiance; and
diagnosing an operating issue of a respective PV string based on an analysis of the power performance curve generated for the respective PV string at the defined level of solar irradiance.

11. The method of claim 10 further comprising:
comparing the measured level of solar irradiance to one or more pre-determined irradiance values at which it is desirable to perform the diagnostic testing of the PV array; and
causing the PV inverter to alter the operating voltage of each of the plurality of PV strings to each of the plurality of voltage values, so as to initiate the diagnostic testing, if the measured level of solar irradiance is at one of the pre-determined values.

12. The method of claim 11 further comprising generating a power performance curve for each of the plurality of PV strings at each of the one or more pre-determined irradiance values.

13. The method of claim 12 further comprising, for each of the plurality of PV strings, comparing the power performance curves generated at each of the one or more pre-determined irradiance values.

14. The method of claim 12 further comprising:
measuring an operating temperature of a respective PV string; and
determining a temperature correction to apply to each of the generated power performance curves for the PV string based on the measured operating temperature of the PV string.

15. A photovoltaic (PV) system comprising:
a PV inverter;
a DC link electrically coupled to the PV inverter and operating at a DC link voltage as determined by the PV inverter;
a PV array connected to the DC link and comprising a plurality of PM modules, the PV array configured to generate an output power responsive to received solar irradiation;
one or more irradiance meters connected to the PV array to measure a level of solar irradiance received thereby; and
a controller to control operation of the PV inverter for selectively performing a diagnostic testing of the PV array at each of a pl

Assignees

• Eaton Corp

Inventors

• Thompson Christopher Scott

Classifications

• G01R31/26

  Testing of individual semiconductor devices (testing of photovoltaic devices H02S50/10; testing or measuring during manufacture or treatment {H10P74/00}) · CPC title

• H02S50/10 Primary

  Testing of PV devices, e.g. of PV modules or single PV cells (testing of semiconductor devices during manufacturing {H10P74/00}) · CPC title

• H01L31/04

  Electricity · mapped topic

• H01L51/0031

  Electricity · mapped topic

• H10F10/00

  Individual photovoltaic cells, e.g. solar cells (electrolytic light-sensitive devices, e.g. dye-sensitised solar cells, H01G9/20) · CPC title