Electric motor

Patent metadata

Field	Value
Publication number	US-9515525-B2
Application number	US-201313940529-A
Country	US
Kind code	B2
Filing date	Jul 12, 2013
Priority date	Jul 23, 2012
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

An electric motor has a supplementary field magnet including a magnetization coil, a yoke serving as a magnetic path for magnetic flux produced by the magnetization coil, and a variable magnet. The supplementary field magnet is arranged on one axial end side of the rotor with a gap. A rotor core is provided with first projections projecting toward one axial end side of the electric motor from first magnetic pole portions, and second projections projecting toward the one axial end side from second magnetic pole portions and arranged radially inward of the first projections. The yoke includes an outer magnetic pole portion axially opposed to the first projections, and an inner magnetic pole portion axially opposed to the second projections such that an annular gap is formed between the inner magnetic pole portion and the outer magnetic pole portion.

First claim

What is claimed is:

1. An electric motor, comprising:
a housing having a tubular portion;
a stator fixed to an inner periphery of the tubular portion; and
a rotor arranged radially inward of the stator, and having a rotor core and a plurality of embedded magnets that are embedded in the rotor core so as to be fixed to the rotor core, the embedded magnets being arranged such that a magnetic pole with a first polarity and a magnetic pole with a second polarity are arranged alternately in a circumferential direction on an outer periphery of the rotor, wherein
the rotor core is provided with a first projection that projects toward at least one axial side of the electric motor from a first magnetic pole portion of the rotor core, in which the magnetic pole with the first polarity appears in the outer periphery, and a second projection that projects toward at least one axial side of the electric motor from a second magnetic pole portion of the rotor core, in which the magnetic pole with the second polarity appears in the outer periphery, the second projection being arranged radially inward of the first projection,
on at least one axial side of the rotor, a supplementary field magnet is arranged, which has a coil that is wound in the circumferential direction, and a yoke that serves as a magnetic path for magnetic flux produced by the coil,
the supplementary field magnet includes an outer magnetic pole portion that faces the first projection in an axial direction, and an inner magnetic pole portion that faces the second projection in the axial direction such that a gap is formed between the inner magnetic pole portion and the outer magnetic pole portion,
the supplementary field magnet includes a variable magnet that is provided in an intermediate portion of the magnetic path for magnetic flux produced by the coil, and is magnetized along the magnetic flux.

2. The electric motor according to claim 1 , wherein the variable magnet is formed into an annular shape, and is arranged next to the coil in the axial direction such that the coil is located between the variable magnet and the rotor.

3. An electric motor, comprising:
a housing having a tubular portion;
a stator fixed to an inner periphery of the tubular portion; and
a rotor arranged radially inward of the stator, and having a rotor core and a plurality of embedded magnets that are embedded in the rotor core so as to be fixed to the rotor core, the embedded magnets being arranged such that a magnetic pole with a first polarity and a magnetic pole with a second polarity are arranged alternately in a circumferential direction on an outer periphery of the rotor, wherein
the rotor core is provided with a first projection that projects toward at least one axial side of the electric motor from a first magnetic pole portion of the rotor core, in which the magnetic pole with the first polarity appears in the outer periphery, and a second projection that projects toward at least one axial side of the electric motor from a second magnetic pole portion of the rotor core, in which the magnetic pole with the second polarity appears in the outer periphery, the second projection being arranged radially inward of the first projection;
on at least one axial side of the rotor, a supplementary field magnet is arranged, which has a coil that is wound in the circumferential direction, and a yoke that serves as a magnetic path for magnetic flux produced by the coil;
the supplementary field magnet includes an outer magnetic pole portion that faces the first projection in an axial direction, and an inner magnetic pole portion that faces the second projection in the axial direction such that a gap is formed between the inner magnetic pole portion and the outer magnetic pole portion;
the rotor core is formed by laminating a plurality of magnetic steel sheets in the axial direction;
a first insertion hole, which is open toward at least one axial side, is formed in the first magnetic pole portion at a position that is opposed to the outer magnetic pole portion, and a second insertion hole, which is open toward at least one axial side, is formed in the second magnetic pole portion at a position that is opposed to the inner magnetic pole portion;
the first projection is formed of an elongate first magnetic body that is inserted into the first insertion hole, and has smaller magnetic resistance in the axial direction than magnetic resistance of the rotor core in the axial direction; and
the second projection is formed of an elongate second magnetic body that is inserted into the second insertion hole, and has smaller magnetic resistance in the axial direction than magnetic resistance of the rotor core in the axial direction.

Assignees

• Jtekt Corp

Inventors

• Shibata Yoshiyuki

Classifications

• H02K1/2766

  having a flux concentration effect · CPC title

• H02K21/14

  with magnets rotating within the armatures · CPC title

• H02K1/2773

  consisting of tangentially magnetized radial magnets · CPC title

• H02K21/046 Primary

  with rotating permanent magnets and stationary field winding · CPC title

• H02K1/2713 Primary

  the magnetisation axis of the magnets being axial, e.g. claw-pole type · CPC title