Angular high-voltage plug

Patent metadata

Field	Value
Publication number	US-9515430-B2
Application number	US-201314374802-A
Country	US
Kind code	B2
Filing date	Jan 8, 2013
Priority date	Jan 26, 2012
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

An angular high-voltage plug that connects to a cable is described for use in high-voltage electrical systems of motor vehicles. The angular high-voltage plug includes an electrically insulating monolithic housing. The plug also includes an outer conductor and an inner conductor. The outer conductor includes a first outer conductor part at the cable that includes a connecting area and a linking area and a second outer conductor part at the plug. The first outer conductor part and the second outer conductor part are interconnected using an interference fit.

First claim

The invention claimed is:

1. An angular high-voltage plug that connects to a cable for use in a high-voltage electrical system of a motor vehicle, comprising:
an electrically-insulating housing having a cable end and a plug end;
an outer conductor disposed in the housing and including:
a first outer conductor part configured to connect the outer conductor to the cable at the cable end, and
a second outer conductor part at the plug end, the second outer conductor part including a screen sleeve and an annular recess on an inner circumference of the second outer conductor part,
wherein the first outer conductor part is connected to the second outer conductor part through an interference fit,

an inner conductor received in the outer conductor and including:
a first inner conductor part at the cable end, which has a connecting area and a linking area; and
a second inner conductor part at the plug end,
wherein the first inner conductor part and the second inner conductor part are interconnected using an interference fit;

a contact element separated from the second outer conductor part and arranged in the annular recess of the second outer conductor part; and
an insulator cap arranged between the second outer conductor part and the second inner conductor part,
wherein an inner circumference of the insulator cap at an end portion of the insulator cap is smaller than an outer circumference of the second inner conductor part.

2. The angular high-voltage plug of claim 1 , wherein the first outer conductor part is made of copper or a copper alloy.

3. The angular high-voltage plug of claim 2 , wherein the first outer conductor part and the first inner conductor part each have an opening, such that the centers of the openings are on a joint axis.

4. The angular high-voltage plug of claim 3 , wherein the first outer conductor part and the first inner conductor part each have a respective contact area with respective bearing surfaces in parallel with one another.

5. The angular high-voltage plug of claim 4 , wherein the housing has two parallel surfaces that are adjacent to the connecting area of the first outer conductor part and that are arranged parallel to the bearing surface of the first outer conductor part.

6. The angular high-voltage plug of claim 1 , wherein the contact element is a lamella-like contact element.

7. A motor vehicle having a high-voltage electrical system, comprising:
an angular high-voltage plug that connects to a cable for use in the high-voltage electrical system, including:
an electrically-insulating housing having a cable end and a plug end;
an outer conductor disposed in the housing and including:
a first outer conductor part configured to connect the outer conductor to the cable at the cable end, and
a second outer conductor part at the plug end, the second outer conductor part including a screen sleeve and an annular recess on an inner circumference of the second outer conductor part,
wherein the first outer conductor part is connected to the second outer conductor part through an interference fit,

an inner conductor received in the outer conductor and including:
a first inner conductor part at the cable end, which has a connecting area and a linking area; and
a second inner conductor part at the plug end,
wherein the first inner conductor part and the second inner conductor part are interconnected using an interference fit;

a contact element separated from the second outer conductor part and arranged in the annular recess of the second outer conductor part; and
an insulator cap arranged between the second outer conductor part and the second inner conductor part,
wherein an inner circumference of the insulator cap at an end portion of the insulator cap is smaller than an outer circumference of the second inner conductor part.

8. The motor vehicle of claim 7 , wherein the first inner conductor part is welded to a load conductor of a cable of the electrical system.

9. The motor vehicle of claim 8 , wherein the first outer conductor part of the angular high-voltage plug is crimped with a screen of a cable of the electrical system via a supporting sleeve surrounding the screen.

Assignees

• Draexlmaier Lisa Gmbh
• Draexlmaier Lisa Gmbh

Inventors

• Saller Robert
• Wimmer Christian
• Wimmer Stefan

Classifications

• H01R4/10

  effected solely by twisting, wrapping, bending, crimping, or other permanent deformation · CPC title

• H01R24/38 Primary

  having concentrically or coaxially arranged contacts · CPC title

• H01R2201/26

  for vehicles · CPC title