Method of handling parcels, and a logistics center for handling parcels

Patent metadata

Field	Value
Publication number	US-9514430-B2
Application number	US-201314130186-A
Country	US
Kind code	B2
Filing date	Aug 7, 2013
Priority date	Oct 11, 2012
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

A method of handling parcels ( 2 ) and a logistics center ( 1 ) for handling parcels, use is made of superposable racks ( 5 ) and motor-driven shuttle carts ( 6 ) that are remotely controlled by a central processing unit ( 7 ) to travel in freely guided manner and that are suitable for docking with each rack ( 5 ), each parcel ( 2 ) is unloaded onto a rack ( 5 ) and the destination of the parcel is identified ( 103 ), a specific location is assigned ( 104 ) to said rack ( 5 ) using an outward shipping plan, and said corresponding shuttle cart ( 6 ) is caused to move ( 105 ) so as to store said parcels ( 2 ) side-by-side and in superposed manner, and then, using an inward delivery plan, each rack ( 5 ) is docked ( 110 ), and each parcel ( 2 ) is transferred ( 111 ) from said stowage zone ( 11 ) to a loading point ( 3 ) so that parcels ( 2 ) are presented in their order of delivery.

First claim

The invention claimed is:

1. A method of handling parcels ( 2 ) in a logistics center ( 1 ) for handling parcels ( 2 ), the method comprising the steps consisting in unloading the parcels ( 2 ) at an unloading point ( 3 ) of the center ( 1 ), in moving said parcels ( 2 ) and in stowing them in organized manner in various segments ( 12 ) of a stowage zone ( 11 ) of said center ( 1 ), each segment corresponding to a shipment of the parcels ( 2 ), and then in transferring said parcels ( 2 ) waiting for loading from each segment ( 12 ) to a loading point ( 3 ), said method being characterized in that, in order to move and in order to stow said parcels ( 2 ), it further consists in using racks ( 5 ) of the nesting type on legs and of different formats (heights and widths), suitable for nesting together by being superposed on one another, and in using independent self-propelled motor-driven shuttle carts ( 6 ) suitable for docking ( 100 ) with each rack ( 5 ), which shuttle carts are controlled individually and remotely to travel in freely guided manner, and in that it further comprises the steps consisting in:
unloading ( 102 ) each parcel ( 2 ) onto a rack ( 5 ) of known format that is docked with and that is motor-driven by a shuttle cart ( 6 );
identifying ( 103 ) the destination of each parcel ( 2 );
using an outward shipping plan associating each destination of a parcel ( 2 ) with a shipment so as to allocate ( 104 ) a specific location of a segment ( 12 ) to said rack ( 5 ) carrying said parcel ( 2 ), taking account of the format of said rack ( 5 ) so as to enable said parcels ( 2 ) to be superposed, and causing said shuttle cart ( 6 ) to move ( 105 ) towards said specific location so as to store said parcels ( 2 ) side-by-side and in superposed manner; and
using an inward delivery plan specifying the delivery sequence for said parcels ( 2 ) within the same shipment so as to cause a shuttle cart ( 6 ) to dock ( 110 ) with each rack ( 5 ) carrying a parcel ( 2 ) and so as to cause said parcel ( 2 ) to be transferred ( 111 ) from said stowage zone ( 11 ) to said loading point ( 3 ).

2. The handling method according to claim 1 , wherein racks ( 5 ) are used that each have a tray ( 50 ) adapted to carry a single parcel ( 2 ), and a frame adapted to allow a shuttle cart ( 6 ) to fit under said tray ( 50 ) with it being possible for said shuttle cart ( 6 ) to dock with said frame on command, said frame being adapted to allow a rack ( 5 ) of different height and width to fit under or over said tray ( 50 ) and to enable said parcels ( 2 ) to be superposed.

3. The handling method according to claim 1 , wherein racks ( 5 ) are used that each have a unique identifier, in that an associative table is established ( 103 ) between each unique identifier of a rack ( 5 ) and the destination of said parcel ( 2 ) that it is carrying so as to enable each parcel ( 2 ) to be located in said center ( 1 ) on the basis of said unique identifiers of the racks ( 5 ), and in that an allocation table is established ( 104 ) between each unique identifier of a rack ( 5 ) and said specific location that is allocated.

4. The handling method according to claim 1 wherein before moving said shuttle cart ( 6 ) to said stowage zone ( 11 ), said shuttle cart ( 6 ) loaded with a parcel ( 2 ) is caused to move from said unloading point ( 3 ) to a service zone ( 15 ) of said center ( 1 ), in which zone at least one operation is performed that is chosen from the group comprising at least affixing a label to said parcel ( 2 ), weighing said parcel ( 2 ), inspecting said parcel ( 2 ), repairing said parcel ( 2 ), performing a security inspection on said parcel ( 2 ).

5. The handling method according to claim 1 , wherein as many racks ( 5 ) are used as there are parcels ( 2 ) to be sorted.

6. The handling method according to claim 1 , wherein a digital image is taken of each parcel and, on the basis of said digital image, said destination of said parcel is recognized.

7. A logistics center ( 1 ) for handling parcels ( 2 ), the logistics center comprising at least one unloading/loading point ( 3 ) for unloading/loading said parcels ( 2 ) and a stowage zone ( 11 ) that is designed to receive parcels ( 2 ) waiting for loading and that is subdivided into various segments ( 12 ), each of which corresponds to a shipment of the parcels ( 2 ), said logistics center being characterized in that it includes racks ( 5 ) of the nesting type on legs and of different formats (heights and widths), suitable for nesting together by being superposed on one another, and independent self-propelled motor-driven shuttle carts ( 6 ) suitable for docking ( 100 ) with each rack ( 5 ), identification means ( 14 ) for identifying the destination of each parcel ( 2 ), a monitoring and control central processing unit ( 7 ) that is suitable for individually and remotely controlling said shuttle carts ( 6 ) so that they travel in freely guided manner, and that has an outward shipping plan for shipment of said parcels ( 2 ), which plan associates each destination of a parcel ( 2 ) with a shipment, and an inward delivery plan specifying the delivery sequence for delivery of said parcels ( 2 ) within the same shipment, and in that said parcels ( 2 ) are stored side-by-side and in superposed manner in each segment ( 12 ).

8. The logistics center ( 1 ) according to claim 7 , wherein each rack ( 5 ) has a tray ( 50 ) adapted to carry a single parcel ( 2 ), and a frame adapted to allow a shuttle cart ( 6 ) to fit under said tray ( 50 ) with it being possible for said shuttle cart ( 6 ) to dock with said frame on command from said central processing unit ( 7 ), said frame being adapted to allow a rack ( 5 ) of different height and width to fit under or over said tray ( 50 ) and to enable said parcels ( 2 ) to be superposed.

Assignees

• Solystic

Inventors

• Miette Emmanuel
• Chirol Luc

Classifications

• B07C5/36

  Sorting apparatus characterised by the means used for distribution {(sorting according to destination B07C3/003, B07C3/02)} · CPC title

• G06Q10/083 Primary

  Shipping · CPC title

• B65G47/00

  Article or material-handling devices associated with conveyors; Methods employing such devices · CPC title

• B07C3/02

  Apparatus characterised by the means used for distribution · CPC title