Electrochemical sensor

Patent metadata

Field	Value
Publication number	US-9513247-B2
Application number	US-201414192648-A
Country	US
Kind code	B2
Filing date	Feb 27, 2014
Priority date	Feb 27, 2014
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

An electrochemical sensor for sensing a target substance is disclosed. In one example, the sensor discloses an electrolyte matrix, wherein the matrix reposits an electrolyte; a working electrode coupled to the electrolyte matrix at a first location; a counter electrode coupled to the electrolyte matrix at a second location; an electrical circuit, coupled to the working electrode and the counter electrode, and capable of generating an output signal in response to an electrical current which flows between the working electrode and the counter electrode in response to a presence of the target substance.

First claim

What is claimed is:

1. An electrochemical sensor for sensing a target substance, comprising:
an electrochemical cell including an electrolyte matrix, wherein the matrix reposits an electrolyte;
a working electrode coupled to the electrolyte matrix at a first location;
a counter electrode coupled to the electrolyte matrix at a second location; and
an electrical circuit which includes a potentiostat, is coupled to the working electrode and the counter electrode, and is capable of generating an output signal in response to an electrical current which flows between the working electrode and the counter electrode in response to a presence of the target substance,
wherein the electrochemical cell and the potentiostat are co-integrated within a substrate, and
wherein the substrate is located on a first side of the potentiostat and the electrochemical cell is located on a side opposite to the first side of the potentiostat.

2. The sensor of claim 1 , wherein the electrolyte matrix is one from a group consisting of:
a solid electrolyte and nafion.

3. The sensor of claim 1 , wherein the electrolyte matrix is a porous layer impregnated with a liquid electrolyte, and
wherein the porous layer includes at least one from a group consisting of: a porous inorganic material, Silicon Dioxide, Aluminum Oxide, a porous organic material, a polymer, a non-porous inorganic material having pores, a fibrous substrate, and a glass fiber meshwork.

4. The sensor of claim 1 , wherein the electrolyte matrix keeps the electrodes in contact with the electrolyte irrespective of the electrochemical sensor's physical orientation.

5. The sensor of claim 1 , wherein the potentiostat is coupled to the working and counter electrodes.

6. The sensor of claim 1 , wherein the working electrode is located between the target substance and a first side of the electrolyte matrix, and the counter electrode is located between the substrate and a side opposite to the first side of the electrolyte matrix.

7. The sensor of claim 1 , wherein the working electrode and the counter electrode are located between the target substance and a first side of the electrolyte matrix.

8. The sensor of claim 1 , wherein the target substance contacts the working electrode before contacting the counter electrode.

9. The sensor of claim 1 , wherein the target substance is at least one from a group consisting of: a gas, a liquid, a solid, a molecule, a chemical element, and a carbon compound.

10. The sensor of claim 1 , wherein the substrate includes at least one from a group consisting of: silicon, silicon dioxide, nitride layer; glass; a polymer, a water proof compound, a chemically resistant compound.

11. The sensor of claim 1 , further comprising:
an encapsulation enclosing the electrical circuit and having an opening,
wherein the opening is positioned above the electrochemical cell, and
wherein the encapsulation includes a second opening positioned above an environmental sensor in the electrical circuit.

12. The sensor of claim 1 , further comprising an electrolyte reservoir proximate to the electrolyte matrix and replenishing the electrolyte in the electrolyte matrix.

13. The sensor of claim 1 , wherein the electrochemical cell and the potentiostat are fabricated using CMOS processes.

14. An electrochemical sensor for sensing a target substance, comprising:
an electrochemical cell including an electrolyte matrix, wherein the matrix reposits an electrolyte;
a working electrode coupled to the electrolyte matrix at a first location; and a counter electrode coupled to the electrolyte matrix at a second location;
an electrical circuit, coupled to the working electrode and the counter electrode, and capable of generating an output signal in response to an electrical current which flows between the working electrode and the counter electrode in response to a presence of the target substance; and
an encapsulation enclosing the electrical circuit and having an opening,
wherein the opening is positioned above the electrochemical cell, and
wherein the encapsulation includes a second opening positioned above an environmental sensor in the electrical circuit.

15. The sensor of claim 14 , further comprising a filter proximate to the opening and blocking one or more non-target substances.

16. A method for manufacturing an electrochemical sensor for sensing a target substance, comprising:
fabricating a electrolyte matrix, wherein the matrix reposits an electrolyte, and wherein the electrolyte matrix is included in an electrochemical cell;
coupling a working electrode to the electrolyte matrix at a first location;
coupling a counter electrode to the electrolyte matrix at a second location;
and
coupling an electrical circuit which includes a potentiostat to the working electrode and the counter electrode, wherein the electrical circuit is capable of generating an output signal in response to an electrical current which flows between the working electrode and the counter electrode in response to a presence of the target substance,
wherein the electrochemical cell and the potentiostat are co-integrated within a substrate, and
wherein the substrate is located on a first side of the potentiostat and the electrochemical cell is located on a side opposite to the first side of the potentiostat.

Assignees

• Ams Int Ag

Inventors

• Merz Matthias
• Soccol Dimitri

Classifications

• G01N27/4045 Primary

  for gases other than oxygen · CPC title

• Y10T29/49117

  Conductor or circuit manufacturing · CPC title

• G01N27/30 Primary

  Electrodes, e.g. test electrodes; Half-cells (G01N27/414 takes precedence) · CPC title

• G01N33/004

  CO or CO2 · CPC title

• G01N27/407

  for investigating or analysing gases {(G01N27/411 takes precedence)} · CPC title