Hybrid drive

Patent metadata

Field	Value
Publication number	US-9512887-B2
Application number	US-201314375918-A
Country	US
Kind code	B2
Filing date	Jan 29, 2013
Priority date	Feb 8, 2012
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

The invention relates to a fluid friction clutch ( 1 ) having a housing ( 2, 3 ), having a clutch disk ( 4 ) which is rotatable relative to the housing ( 2, 3 ), and which is rotatably arranged on an end ( 5 ) of a shaft ( 6 ) which is mounted centrally within the housing ( 2, 3 ); having a working chamber ( 9 ) between the housing ( 2, 3 ) and the clutch disk ( 4 ); having a storage chamber ( 10 ) for clutch fluid; having a supply duct ( 11 ) which leads from the storage chamber ( 10 ) to the working chamber ( 9 ); having a stationary clutch part ( 13 ) relative to which the housing ( 2, 3 ) is rotatable; and having a pump element ( 14 ), wherein the pump element ( 14 ) defines a shear gap ( 12 ) with an annular wall ( 19 ) arranged in the storage chamber ( 10 ), wherein an active element ( 7 ) is fastened to the housing ( 2, 3 ), and wherein the shear rate in the shear gap ( 12 ) can be regulated by means of an electric motor ( 20 ) which is mounted on the shaft ( 6 ).

First claim

The invention claimed is:

1. A hybrid drive comprising:
a housing;
an active member attached to said housing;
a shaft member rotatably positioned in said housing;
a clutch disk positioned in said housing and connected to said shaft member and rotatable at input speed;
a working chamber between said housing and said clutch disk;
a storage chamber for clutch fluid, said storage chamber comprising a plurality of first wall members;
an electric motor with a stator member and a rotatable rotor member;
a pump element positioned in said storage chamber and having a supply duct leading to said working chamber;
a second wall member separate from said plurality of first wall members and positioned in said storage chamber, said second wall member connected to said clutch disk and rotatable therewith;
said pump element connected to said rotatable rotor member and rotatable therewith; and a shear gap in said storage chamber positioned between said second wall member;
wherein the shear rate of clutch fluid in the shear gap is regulated by said electric motor.

2. The hybrid drive as described in claim 1 wherein said active member is a fan member.

3. A hybrid drive comprising:
a housing;
a shaft received in said housing and rotatable about a rotary axis;
a clutch disk received in said housing and coupled to said shaft for rotation therewith, said clutch disk and said housing cooperating to define a working chamber therebetween;
an electric motor having a stator that is rotatable relative to said clutch disk and said housing;
a clutch fluid reservoir coupled to one of said clutch disk and said rotor for rotation therewith, said clutch fluid reservoir comprising a circumferential wall member that extends about the rotary axis; and
a pump element positioned in said clutch fluid reservoir and coupled to the other one of said clutch disk and said rotor for rotation therewith, the pump element having a pump output that is in fluid communication with said working chamber;
wherein a shear gap is disposed in said clutch fluid reservoir between said pump element and said circumferential wall member.

4. The hybrid drive of claim 3 , further comprising an active member coupled to the housing for rotation therewith.

5. The hybrid drive of claim 4 , wherein said active member is a fan member.

6. The hybrid drive of claim 3 , wherein the clutch fluid reservoir further comprises a pair of annular wall members that are coupled to opposite axial ends of the circumferential wall member.

7. A hybrid drive comprising:
a housing that is rotatable about a rotary axis, the housing having a cavity and a plurality of first concentric channels;
a shaft that is received in the housing and rotatable about the rotary axis;
a clutch disk received in the housing and coupled to the shaft for rotation therewith, the clutch disk having an annular disk portion and a reservoir portion that extends from the disk portion, the reservoir portion at least partly forming a pump reservoir, the annular disk portion having a plurality of second concentric channels, a return conduit, and a supply conduit, the plurality of second concentric channels cooperating with the first concentric channels to form a working chamber, the return conduit coupling the reservoir with a radially outer side of the working chamber, the supply conduit being fluidly coupled to the working chamber at a location that is radially inward of a radially outward-most end of the return conduit;
a pump element received in the reservoir and rotatable about the rotary axis relative to the clutch disk, the shaft and the housing, the pump element having a pump outlet that is in fluid communication with the supply conduit; and
an electric motor having a rotor that is drivingly coupled to the pump element.

8. The hybrid drive of claim 7 , wherein a shear gap is defined between the pump element and the reservoir portion of the clutch disk.

9. The hybrid drive of claim 7 , wherein the annular disk portion defines an annular groove into which the pump element is received, and wherein an end of the supply conduit opposite the working chamber intersects the annular groove.

10. The hybrid drive of claim 7 , wherein a bearing supports the rotor on the shaft for relative rotation.

11. The hybrid drive of claim 7 , further comprising a fan coupled to the housing for common rotation.

12. The hybrid drive of claim 7 , further comprising a pulley coupled to the shaft for common rotation.

13. A hybrid drive comprising:
a housing that is rotatable about a rotary axis, the housing having a cavity and a plurality of first concentric channels;
a shaft that is received in the housing and rotatable about the rotary axis;
a reservoir received in the cavity and rotatable about the rotary axis relative to the housing and the shaft;
a clutch disk received in the housing and coupled to the shaft for rotation therewith, the clutch disk having an annular disk portion with a plurality of second concentric channels, a return conduit, and a supply conduit, the plurality of second concentric channels cooperating with the first concentric channels to form a working chamber, the return conduit coupling the reservoir with a radially outer side of the working chamber, the supply conduit being fluidly coupled to the working chamber at a location that is radially inward of a radially outward-most end of the return conduit;
a pump element received in the reservoir and coupled to the clutch disk for rotation therewith, the pump element having a pump outlet that is in fluid communication with the supply conduit; and
an electric motor having a rotor that is drivingly coupled to the reservoir.

14. The hybrid drive of claim 13 , wherein a shear gap is defined between the pump element and the reservoir.

15. The hybrid drive of claim 13 , wherein a bearing supports the reservoir on the shaft for relative rotation.

16. The hybrid drive of claim 13 , further comprising a fan coupled to the housing for common rotation.

17. The hybrid drive of claim 13 , further comprising a pulley coupled to the shaft for common rotation.

Assignees

• Borgwarner Inc

Inventors

• Buchholz Thomas

Classifications

• F16D35/028 Primary

  actuated electrically, e.g. by an electromagnet (valves actuated electrically F16D35/024) · CPC title

• F16D35/00

  Fluid clutches in which the clutching is predominantly obtained by fluid adhesion (F16D37/00 takes precedence {; arrangements of viscous clutches in four-wheel drives - B60K17/3465 and B60K17/351}) · CPC title

• F16D25/14 Primary

  Fluid pressure control · CPC title