Ammonia storage management for SCR catalyst

Patent metadata

Field	Value
Publication number	US-9512764-B2
Application number	US-201313940150-A
Country	US
Kind code	B2
Filing date	Jul 11, 2013
Priority date	Jul 11, 2013
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

Various systems and methods are described for managing ammonia storage in an SCR catalyst. In one example approach, a method comprises, in response to a vehicle-off event, injecting ammonia during a final exhaust blowdown until a predetermined value of ammonia is stored in the SCR catalyst; and in response to a subsequent vehicle-on event when an amount of ammonia stored in the SCR catalyst is less than the predetermined value, injecting ammonia until the predetermined value of ammonia is stored in the SCR catalyst.

First claim

The invention claimed is:

1. A method for an engine with an SCR catalyst, comprising:
in response to a vehicle-off event, injecting ammonia via an injector during a final exhaust blowdown of a cylinder selected based on firing order until a predetermined value of ammonia is stored in the SCR catalyst;
in response to a subsequent vehicle-on event where an amount of ammonia stored in the SCR catalyst is less than the predetermined value, injecting ammonia via the injector until the predetermined value of ammonia is stored in the SCR catalyst; and
in response to a thermal event where the vehicle-on event does not occur, and when a temperature of the SCR catalyst is less than an upper temperature threshold, injecting ammonia via the injector until a target value of ammonia is stored in the SCR catalyst, wherein the target value of ammonia is based on the amount of ammonia stored in the SCR catalyst and a temperature in the SCR catalyst following the thermal event.

2. The method of claim 1 , wherein injecting ammonia in response to the vehicle-on event comprises injecting ammonia in an amount based on a temperature of the SCR catalyst, wherein an engine reversal is performed during the final exhaust blowdown of the selected cylinder.

3. The method of claim 1 , further comprising adjusting a rate of ammonia injection based on a difference between the amount of ammonia stored in the SCR catalyst and the predetermined value of ammonia.

4. The method of claim 1 , wherein the final exhaust blowdown comprises operating the engine for a predetermined duration following the vehicle-off event.

5. The method of claim 4 , wherein the predetermined duration is based on a difference between the amount of ammonia stored in the SCR catalyst and the predetermined value of ammonia at the vehicle-off event.

6. The method of claim 1 , wherein the thermal event is a diesel particulate filter regeneration event or a desulfation event.

7. The method of claim 1 , wherein injecting ammonia in response to the vehicle-on event comprises injecting ammonia in an amount based on a time duration between the vehicle-off event and the subsequent vehicle-on event.

8. The method of claim 1 , further comprising operating an air assisted ammonia injection system for a duration without injecting ammonia following injection of ammonia during the final exhaust blowdown.

9. The method of claim 1 , wherein injecting ammonia in response to the subsequent vehicle-on event is performed in response to an engine exhaust gas temperature greater than a threshold temperature.

10. The method of claim 1 , wherein the ammonia comprises urea or diesel exhaust fluid.

11. The method of claim 1 , further comprising determining the amount of ammonia stored in the SCR catalyst following the vehicle-off event and storing the amount of ammonia in a memory component of a controller coupled to the engine.

12. A method for a diesel engine with an SCR catalyst, comprising:
in response to a vehicle-off event, operating the engine for a predetermined duration while injecting ammonia via an injector until a predetermined value of ammonia is stored in the SCR catalyst;
in response to a subsequent vehicle-on event where an amount of ammonia stored in the SCR catalyst is less than the predetermined value, injecting ammonia via the injector until the predetermined value of ammonia is stored in the SCR catalyst; and
in response to a diesel particulate filter regeneration event where the vehicle-on event does not occur, and when a temperature of the SCR catalyst is less than an upper temperature threshold, injecting ammonia until a target value of ammonia is stored in the SCR catalyst, wherein when the temperature of the SCR catalyst is not less than the upper temperature threshold, waiting to inject ammonia until the temperature condition is achieved.

13. The method of claim 12 , further comprising adjusting a rate of ammonia injection based on a difference between the amount of ammonia stored in the SCR catalyst and the predetermined value of ammonia.

14. The method of claim 12 , wherein the target value of ammonia is based on the amount of ammonia stored in the SCR catalyst and a temperature in the SCR catalyst following a thermal event.

15. The method of claim 12 , wherein injecting ammonia in response to the vehicle-on event comprises injecting ammonia in an amount based on a time duration between the vehicle-off event and the subsequent vehicle-on event.

16. A method for a diesel engine with an SCR catalyst, comprising:
in response to a vehicle-off event, operating the engine for a predetermined duration while injecting ammonia until a predetermined value of ammonia is stored in the SCR catalyst;
in response to a subsequent vehicle-on event where an amount of ammonia stored in the SCR catalyst is less than the predetermined value and when a temperature of the SCR catalyst is greater than a threshold temperature, injecting ammonia until the predetermined value of ammonia is stored in the SCR catalyst, wherein when the temperature of the SCR catalyst is not greater than the threshold temperature, waiting to inject ammonia until the temperature condition is achieved; and
in responsive to a thermal event including a diesel particulate filter regeneration event where the vehicle-on event does not occur, and when a temperature of the SCR catalyst is less than an upper temperature threshold, injecting ammonia until a target value of ammonia is stored in the SCR catalyst, wherein the target value of ammonia is based on the amount of ammonia stored in the SCR catalyst and a temperature in the SCR catalyst following the thermal event.

17. The method of claim 16 , further comprising increasing a rate of ammonia injection in response to a decreasing temperature in the SCR catalyst.

Assignees

• Ford Global Tech Llc

Inventors

• Upadhyay Devesh
• Van Nieuwstadt Michiel J
• Lambert Christine Kay
• Philion David Wynn

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• Y02A50/20

  Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters · CPC title

• F01N2900/1622

  Catalyst reducing agent absorption capacity or consumption amount · CPC title

• F01N3/208 Primary

  Control of selective catalytic reduction [SCR], e.g. by adjusting the dosing of reducing agent · CPC title

• F01N2900/1614

  NOx amount trapped in catalyst · CPC title