Centrifugal separator

Patent metadata

Field	Value
Publication number	US-9512755-B2
Application number	US-201113639653-A
Country	US
Kind code	B2
Filing date	Apr 5, 2011
Priority date	Apr 9, 2010
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

A device for cleaning of polluted gas from a combustion engine, includes a centrifugal separator with a centrifuge rotor arranged to cause the polluted gas to rotate. The centrifuge rotor comprises a stack of truncated conical separating discs disposed at mutual spacing so they delimit intermediate spaces between them for the gas to flow through. An outlet chamber is disposed centrally within the stack of separating discs, whereby the centrifuge rotor is configured for counterflow separation. The centrifugal separator comprises a gas outlet which communicates with the outlet chamber. The stack of separating discs is disposed for rotation in a space formed within the combustion engine and arranged to receive the polluted gas, to which end the intermediate spaces between the separating discs communicate directly with the space, and the gas outlet is arranged to conduct the cleaned gas out from the space through a wall which delimits the space.

First claim

What is claimed is:

1. A combustion engine comprising a device for cleaning of polluted gas within the combustion engine, the combustion engine comprising:
a space formed entirely within the combustion engine, the space formed entirely within the combustion engine having polluted gas therein and the space formed entirely within the combustion engine:
being in a location in which the polluted gas resides, and
being defined by at least one internal wall of the combustion engine;

the device comprising:
a centrifugal separator for cleaning of the polluted gas, the polluted gas having suspended pollutants in the form of solid or liquid particles therein, the centrifugal separator comprising:
a centrifuge rotor which is rotatable about a rotational axis by a drive device and is arranged to cause the polluted gas to rotate, wherein the centrifuge rotor comprises a stack of truncated conical separating discs disposed at mutual spacing so that adjacent pairs of the truncated conical separating discs delimit intermediate spaces therebetween for the polluted gas to flow through, wherein the centrifuge rotor extends into the space formed entirely within the combustion engine along the rotational axis,
an outlet chamber which is disposed centrally within the stack of truncated conical separating discs and communicates with said intermediate spaces, whereby the centrifuge rotor is configured for counterflow separation in such a way that the polluted gas is caused to rotate and is led into the intermediate spaces radially from outside the stack of truncated conical separating discs and radially inwardly towards the outlet chamber, and
a gas outlet which communicates with the outlet chamber and is arranged to conduct cleaned gas from the centrifuge rotor,
the stack of truncated conical separating discs on the centrifuge rotor is disposed for rotation entirely in the space formed entirely within the combustion engine and arranged to receive the polluted gas, the intermediate spaces communicating directly with the space formed entirely within the combustion engine, and the gas outlet is arranged to conduct the cleaned gas out of the space formed entirely within the combustion engine through the at least one internal wall; and
an unimpeded flow path extending radially outward from the stack of truncated conical separating discs directly to the space formed entirely within the combustion engine in the location in which the polluted gas resides, the stack of truncated conical separating discs being configured to separate the suspended pollutants from the polluted gas, to move the suspended pollutants radially outward along the stack of truncated conical separating discs and to propel the suspended pollutants radially outward from an edge of the stack of truncated conical separating discs through the unimpeded flow path and directly into the space formed entirely within the combustion engine in the location in which the polluted gas resides.

2. The combustion engine according to claim 1 , wherein the drive device is so arranged that the speed of the centrifuge rotor is variable relative to the speed of the combustion engine.

3. The combustion engine according to claim 1 , wherein the drive device is a motor.

4. The combustion engine according to claim 1 , wherein the drive device is situated outside the space.

5. The combustion engine according to claim 1 , wherein a bearing unit is provided in the wall of the space formed entirely within the combustion engine to rotatably support the centrifuge rotor in the wall.

6. The combustion engine according to claim 5 , wherein a further bearing unit is provided in the space formed entirely within the combustion engine, and the bearing unit and the further bearing unit are arranged to rotatably support the centrifuge rotor on the respective sides of the stack of truncated conical separating discs.

7. The combustion engine according to claim 4 , wherein the centrifuge rotor is drivingly connected to the drive device via a rotor shaft which extends through a shaft lead-through in the at least one internal wall of the space formed entirely within the combustion engine, the shaft lead-through being configured with a bearing unit in the at least one internal wall.

8. The combustion engine according to claim 5 , wherein the centrifuge rotor is rotatably supported only in said bearing unit in the at least one internal wall.

9. The combustion engine according to claim 5 , wherein the gas outlet communicates with the outlet chamber via an axial end wall situated on the stack of truncated conical separating discs and disposed distally about said bearing unit.

10. The combustion engine according to claim 5 , wherein the gas outlet communicates with the outlet chamber via an axial end wall situated on the stack of truncated conical separating discs and disposed proximally about said bearing unit.

11. The combustion engine according to claim 10 , wherein the gas outlet has the form of a tubular element which surrounds said bearing unit and which is connected to the at least one internal wall of the space, the gas outlet forms an outlet duct in which a bearing support of the bearing unit is arranged in such a way that the cleaned gas can be conducted past the bearing support in the outlet duct.

12. The combustion engine according to claim 3 , wherein the motor is an electric motor.

13. The combustion engine according to claim 3 , wherein the motor is a hydraulic or pneumatic motor arranged to rotate the centrifuge rotor by means of a fluid which is pressurized by the combustion engine during operation.

14. The combustion engine according to claim 3 , wherein the motor comprises a turbine disposed in the space formed entirely within the combustion engine and connected to the centrifuge rotor, and comprises a duct for supply of a pressurized fluid to an orifice situated in the space formed entirely within the combustion engine and directed towards the turbine in order to cause the turbine wheel and thereby the centrifuge rotor to rotate.

15. The combustion engine according to claim 14 , wherein said pressurized fluid is a combustion engine lubricant.

16. The combustion engine according to claim 1 , wherein the centrifugal separator comprises a fan situated downstream of the stack of truncated conical separating discs and adapted to compensating for a pressure drop associated with the polluted gas flow through the centrifuge rotor.

17. The combustion engine according to claim 16 , wherein the fan is arranged in the gas outlet, the gas outlet being provided with a fan housing enclosing a fan impeller disposed on a rotor shaft of the centrifuge rotor and which extends into the fan housing.

18. The combustion engine according to claim 1 , wherein the space formed entirely within the combustion engine is delimited by a cover of the combustion engine, the cover being at least one of a valve cover, a timing chain case or a flywheel housing.

19. The combustion engine according to claim 1 , wherein the space formed entirely within the combustion engine is configured as a crankcase of the combustion engine or a space formed within an engine block in communication with the crankcase.

20. The combustion engine according to claim 1 , wherein the flow path extends radially from an entire axial extent of the stack of truncated conical separating discs.

21. A combustion engine comprising a device for cleaning of polluted gas within the combustion engine, the combustion engine comprising:
a space formed entirely w

Assignees

• Szepessy Stefan
• Törnblom Olle
• Alfa Laval Corp Ab

Inventors

• Szepessy Stefan
• Törnblom Olle

Classifications

• B04B5/06

  Centrifugal counter-current apparatus · CPC title

• B04B9/12

  Suspending rotary bowls {; Bearings; Packings for bearings} · CPC title

• B04B2005/125

  the rotors comprising separating walls · CPC title

• F01M13/04 Primary

  having means for purifying air before leaving crankcase, e.g. removing oil · CPC title

• B04B5/08

  Centrifuges for separating predominantly gaseous mixtures · CPC title