Process for producing spheroidal-graphite cast iron, and spheroidal-graphite cast iron member obtained from said spheroidal-graphite cast iron

Patent metadata

Field	Value
Publication number	US-9512498-B2
Application number	US-201214364453-A
Country	US
Kind code	B2
Filing date	Dec 19, 2012
Priority date	Dec 22, 2011
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

A process for producing spheroidal graphite cast iron includes a spheroidization treatment, an inoculant treatment and a pouring inoculation treatment. A molten iron is subjected to the spheroidization treatment using a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy which contains a given amount of Ba and contains substantially no rare-earth element.

First claim

The invention claimed is:

1. A process for producing spheroidal graphite cast iron which contains substantially no rare-earth element, the process comprising:
(a) a step of adding a spheroidizing agent of an Fe—Si—Mg—Ca-based alloy to a molten iron in an amount of 0.8 to 2.0%, in terms of % by mass based on the molten iron, to conduct a spheroidization treatment of the molten iron in a ladle, the spheroidizing agent containing in terms of % by mass, 3.0 to 6.0% of Mg, 1.0 to 2.0% of Ca, 0.5 to 3.5% of Ba, and 0.3% or less of Al and that contains substantially no rare-earth element;
(b) a step of conducting an inoculation treatment using a first Fe—Si—Ca-based inoculant or Ca—Si-based inoculant, either simultaneously with the step (a) or after the step (a); and
(c) a step of adding a second Fe—Si—Ca-based inoculant containing, in terms of % by mass, 45 to 75% of Si and 1.0 to 3.0% of Ca to the molten iron after the step (b) and before the molten iron is cast into a casting mold, in an amount of 0.2 to 0.4% in terms of % by mass based on the molten iron which has not undergone the spheroidization treatment, to conduct a pouring inoculation treatment,
wherein the spheroidal graphite cast iron to be obtained has a composition which contains, in terms of % by mass, 3.0 to 4.5% of C, 3.0 to 4.0% of Si, 0.2 to 0.4% of Mn, 0.006 to 0.020% of S, 0.08 to 0.30% of Cu, 0.020 to 0.040% of Sn, 0.015 to 0.050% of Mg, 0.03% or less of Al, and 0.01% or less of Zn, with the remainder being Fe and unavoidable impurities.

2. A spheroidal graphite cast iron member comprising spheroidal graphite cast iron obtained by the production process according to claim 1 ,
the spheroidal graphite cast iron member having a degree of graphite spheroidization of 85% or higher, a tensile strength of 450 MPa or higher, an elongation of 15% or higher, a Young's modulus of 170 GPa or higher, and a logarithmic decrement of 1.0×10 −3 or higher, wherein a chill area rate is 1% or less in a thin-wall part in which the spheroidal graphite cast iron member comprising the spheroidal graphite cast iron has a thickness of 6 mm or less,
wherein, in a macroscopic inspection of a cross-section of the thin-wall part, the cross-section has none of a shrinkage cavity, a pin-hole and a void, each having a diameter or major-axis length of 1 mm or larger.

Assignees

• Akebono Brake Ind

Inventors

• Baba Tsukasa
• Horiya Takao
• TOKIYAMA Takuya
• Sato Takashi
• Idei Hiroshi
• Nishikawa Yutaka
• Kitahara Masakazu
• Narita Hidekazu

Classifications

• B22D1/00

  Treatment of fused masses in the ladle or the supply runners before casting {(for continuous casting B22D11/10; metallurgical processing, e.g. refining of iron or other metal C21, C22, C25C)} · CPC title

• C22C43/00

  Alloys containing radioactive materials · CPC title

• B22D27/20 Primary

  Measures not previously mentioned for influencing the grain structure or texture; Selection of compositions therefor · CPC title

• C22C37/10

  containing aluminium or silicon · CPC title

• C22C38/06

  containing aluminium · CPC title