Method for heat-treating powders

Patent metadata

Field	Value
Publication number	US-9512285-B2
Application number	US-201314407471-A
Country	US
Kind code	B2
Filing date	Jun 6, 2013
Priority date	Jun 12, 2012
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

The present invention relates to a process comprising a step of heat treatment of a polyamide-based powder so as to reduce the difference between the initial crystal rearrangement temperature and the final crystal rearrangement temperature. The invention also relates to articles obtained by using powders that have undergone this treatment, in particular by selective melting of layers of polymer powder, in particular rapid prototyping by solid-phase sintering using a laser.

First claim

The invention claimed is:

1. A process for the heat treatment of a (co)polyamide composition, comprising:
heating to bring the composition to a temperature below the lowest melting point of the composition, Tfmin, and above the temperature Tfmin−30° C., for at least 10 minutes,
cooling to room temperature,
recovering the composition,
wherein, before treatment and after treatment, the composition exhibits respective initial values of crystal rearrangement temperature, Tir, respective final values of crystal rearrangement temperature, Tfr, and respective values of the difference, Tfr−Tir, between Tfr and Tir, and wherein the value of the difference Tfr−Tir exhibited by the composition after treatment is decreased relative to the value of the difference Tfr−Tir exhibited by the composition before treatment, and
wherein the composition comprises a total content of PA11 and of PA12 of less than or equal to 10% by weight relative to the total weight of (co)polyamide present in the composition.

2. The process as claimed in claim 1 , wherein during the heating step, the composition is brought to a temperature ranging from Tfmin−28° C. to Tfmin −2° C.

3. The process as claimed in claim 1 , wherein characterized in that the composition, heated to a maximum temperature equal to the softening point −2° C.

4. The process as claimed in claim 1 , wherein the composition comprises (co)polyamide(s) having several melting points with a temperature difference between the highest melting point and the lowest melting point of less than or equal to 15° C.

5. The process as claimed in claim 1 , wherein the composition obtained has a Tfr−Tir decreased by at least 15% relative to the value Tfr−Tir of the composition before treatment.

6. The process as claimed in claim 1 , wherein the composition comprises a content of (co)polyamide ranging from 50% to 100% by weight, relative to the total weight of the composition.

7. The process as claimed in claim 1 , wherein the composition comprises polyamides obtained by polycondensation of at least one linear aliphatic dicarboxylic acid with an aliphatic or cyclic diamine or between at least one aromatic dicarboxylic acid and an aliphatic or aromatic diamine, polyamides obtained by polycondensation of at least one amino acid or lactam with itself, or their blend and (co)polyamides.

8. The process as claimed in claim 1 , wherein the composition comprises at least one polyamide chosen from the following polyamides: PA 6.6, PA 6.10, PA 6.12, PA 10.10, PA 12.12, PA 4.6, MXD 6, PA, PA 6, PA 7, PA 9, PA 11, PA 12, PA 13, 6.6/6.T, PA 6.6/6 or a blend thereof and (co)polyamides thereof.

9. The process as claimed in claim 1 , wherein the composition comprises a content of (co)polyamide ranging from 50% to 100% by weight relative to the total weight of polyamide.

10. The process as claimed in claim 1 , wherein the composition comprises as polyamide only one or more (co)polyamides.

11. The process as claimed in claim 1 , wherein the composition comprises a (co)polyamide produced by polymerization of at least one constituent monomer of the polyamide and at least one or more comonomers.

12. The process as claimed in claim 1 , wherein the composition comprises a (co)polyamide chosen from (co)polyamides obtained by polycondensation:
of at least one aliphatic dicarboxylic acid with an aliphatic or cyclic diamine or between at least one aromatic dicarboxylic acid and an aliphatic or aromatic diamine, or a blend thereof and (co)polyarnides thereof,
of at least one amino acid or lactam with itself, it being possible for the amino acid to be generated by hydrolytic opening of a lactam ring, or a blend thereof and (co)polyamides thereof,
of diacid, diamine and amino acid,
mixtures thereof.

13. The process as claimed in claim 1 , wherein the composition comprises at least one (co)polyimide produced by polymerization of at least one lactam or amino acid constituent monomer of the polyainide and at least one comonomer represented by formula (1) below:
R(Am) w −(Ac) x (OH) y (DA) z   (1)

in which:
R is a linear; branched, aliphatic, aromatic or cycloaliphatic hydrocabon-based radical
w is between 0 and 4;
x is between 0 and 4;
y is between 0 and 4;
z is between 0 and 4; and
w+x+y+z is greater than or equal to 1;
Am is an amine functional group;
Ac is a carboxylic acid functional group; and
DA is a dicarboxylic acid functional group.

14. A (co)polyamide composition made by the process of claim 1 , wherein the composition is in powder form.

15. A process for manufacturing an article fashioned by selective melting of layers of a powder according to claim 14 .

16. An article made by the process of claim 15 .

17. The process of claim 1 , wherein the composition is in powder form.

18. The process of claim 2 , wherein the composition is brought to a temperature ranging from Tfmin −25° C. to Tfmin −5° C. during the heating step.

19. The process of claim 4 , wherein the temperature difference between the highest melting point and the lowest melting point is less than or equal to 10° C.

20. The process of claim 5 , wherein the composition after treatment has a Tfr−Tir that is at least 25° C. less than the value Tfr−Tir of the composition before treatment.

21. The process of claim 6 , wherein the composition comprises a content of (co)polyamide ranging from 60% to 100% by weight, relative to the total weight of the composition.

22. The process of claim 13 , wherein R further comprises heteroatoms.

Assignees

• Rhodia Operations

Inventors

• Corriol Cecile

Classifications

• C08J7/08 Primary

  Heat treatment · CPC title

• C08J2477/06

  Polyamides derived from polyamines and polycarboxylic acids (C08J2477/10 takes precedence) · CPC title

• B29C64/153 Primary

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B32B27/08

  of synthetic resin · CPC title

• Y10T428/31728

  Next to second layer of polyamide · CPC title