Secondary structure of carbon nanostructure, bundle thereof and composite comprising same

Patent metadata

Field	Value
Publication number	US-9512006-B2
Application number	US-201213824925-A
Country	US
Kind code	B2
Filing date	Dec 21, 2012
Priority date	Dec 21, 2011
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

The present invention relates to a novel secondary structure of carbon nanostructures, a bundle thereof and a composite comprising the same. The secondary structure according to the present invention is characterized that it is formed by a plurality of carbon nanostructures (CNSs) assembled to have a tube form in whole or in part.
The novel secondary structure according to the present invention, the bundle thereof and the composite comprising the same are highly applicable in fields of energy materials, functional composites, batteries, semiconductors and the like.

First claim

What is claimed is:

1. A secondary carbon nanostructure (CNS) having a porous tube form, the porous tube form having a structure composed of a plurality of randomly-entangled primary nanostructures, wherein the plurality of primary nanostructures are a plurality of carbon nanotubes, and the tube form also having:
a circular porous center part centered within the porous tube form; and
an outer part surrounding and outward of the center part, wherein a distribution density of the plurality of carbon nanotubes at the center part is 1/3 or less than a distribution density of the plurality of carbon nanotubes at the outer part,
wherein an external diameter defines an outer boundary of the outer part and is 1 to 30 μm,
wherein an effective internal diameter defines the circular porous center part and is 0.5 to 9 μm, and
wherein the secondary CNS has a length of 15 to 1,000 μm.

2. The secondary CNS according to claim 1 , wherein at least one carbon nanotube has a diameter of 0.1 to 200 nm and a length of 1 μm to 10 mm.

3. The secondary CNS according to claim 1 , wherein the plurality of carbon nanotubes comprise a single-walled carbon nanotube (SWCNT), a double-walled carbon nanotube (DWCNT), a multi-walled carbon nanotube (MWCNT) or any combination thereof.

4. The secondary CNS according to claim 1 , wherein the plurality of carbon nanotubes comprises a double-walled carbon nanotube (DWCNT) in an amount of 10 wt % or less.

5. A bundle of secondary CNSs, comprising:
a plurality of the secondary CNSs of claim 1 randomly assembled in a three-dimensional form.

6. The bundle of secondary CNSs according to claim 5 , wherein the three-dimensional form of the bundle of the secondary CNSs is a spherical form, a spheroidal form, a cylindrical form, a conical form or a truncated conical form.

7. A composite comprising the secondary CNS according to claim 1 .

8. A composite comprising the bundles of secondary CNSs according to claim 5 .

9. A method for manufacturing the secondary CNS according to claim 1 , comprising:
reacting a reaction gas comprising a carbon source in the presence of a supported catalyst,
wherein the supported catalyst is obtained by a process comprising:
preparing a milled processed support;
impregnating a catalyst metal to the support, thereby forming an impregnated resultant;
crushing the impregnated resultant, thereby forming a crushed resultant; and
calcining the crushed resultant;
wherein particle size (d 50 ) of the milled processed support is 0.1 to 1.5 μm,
wherein the milled processed support is an aluminum-based support, and
wherein the catalyst metal comprises cobalt (Co) and molybdenum (Mo).

10. The secondary CNS according to claim 1 , wherein the porous tube form is assembled by the plurality of randomly assembled and entangled primary nano structures.

11. The secondary CNS according to claim 10 , wherein the secondary CNS has an effective internal diameter of 0.1 to 30 μm.

12. The secondary CNS according to claim 10 , wherein the external diameter of 1 to 100 μm and the secondary CNS has a length of 5 to 10,000 μm.

13. A bundle of secondary CNSs, comprising:
a plurality of the secondary CNSs of claim 10 randomly assembled in a three-dimensional form.

14. A composite comprising the bundle of secondary CNSs according to claim 13 .

15. The secondary CNS according to claim 10 , wherein the distribution density of the plurality of carbon nanotubes at the center part is 1/4 or less;
wherein at least one carbon nanotube has a diameter of 0.1 to 200 nm and a length of 1 μm to 10 mm;
wherein the tube form has an effective internal diameter is 0.5 to 3 μm;
wherein the tube form has an external diameter is 1 to 30 μm and the secondary CNS has a length of 15 to 1,000 μm;
wherein the plurality of carbon nanotubes comprise a single-walled carbon nanotube (SWCNT), a double-walled carbon nanotube (DWCNT), a multi-walled carbon nanotube (MWCNT) or any combination thereof;
and wherein the plurality of carbon nanotubes comprises a double-walled carbon nanotube (DWCNT) in an amount of 10 wt % or less.

16. A secondary carbon nanostructure (CNS) having a porous tube form, the porous tube form having a structure composed of a plurality of randomly entangled primary nano structures,
wherein the plurality of primary nanostructures are a plurality of carbon nanotubes, and the tube form also having:
a circular porous center part centered within the porous tube form; and
an outer part surrounding and outward of the center part,
wherein a distribution density of the plurality of carbon nanotubes at the center part is 1/3 or less than a distribution density of the plurality of carbon nanotubes at the outer part,
wherein an external diameter defines an outer boundary of the outer part and is 1 to 30 μm,
wherein an effective internal diameter defines a diameter of the circular porous center part of the porous tube form, and determined from a radius of a circle from the center of the porous part to a position within the porous tube form at which a contrast ratio of a digitalized electron microscopic image of a cross-section of the porous tube form is 90% as measured by using MATLAB-Image Processing Toolbox,
wherein the effective internal diameter is 0.5 to 9 μm, and
wherein the secondary CNS has a length of 15 to 1,000 μm.

Assignees

• Lg Chemical Ltd

Inventors

• Kim Sungjin
• Kim Jindo
• Kang Kyungyeon
• Yoon Jaekeun

Classifications

• C01B2202/04

  Nanotubes with a specific amount of walls · CPC title

• C01B32/159

  single-walled · CPC title

• C01P2004/64

  Nanometer sized, i.e. from 1-100 nanometer · CPC title

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title

• Y10T428/30

  Self-sustaining carbon mass or layer with impregnant or other layer · CPC title