Method and apparatus for bonding workpieces together

Patent metadata

Field	Value
Publication number	US-9511574-B2
Application number	US-201214111548-A
Country	US
Kind code	B2
Filing date	Apr 12, 2012
Priority date	Apr 20, 2011
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

Two workpieces composed of a resin workpiece and a resin workpiece, or composed of a resin workpiece and a glass substrate are bonded to each other such that troubles, such as an alignment shift and breakage etc. are not generated, while ensuring bonding uniformity. A first workpiece is placed on an inverting stage of an inverting stage unit, a second workpiece is placed on a work stage of a pressurizing stage unit, and UV light is radiated from a light irradiation unit. Then, the inverting stage is inverted 180°, the workpieces are overlapped each other on the work stage, and the workpieces are pressurized and pre-bonded to each other. Then, the workpieces in the pre-bonded state are transferred to a heating stage by a transfer means, the temperature of the workpieces is increased to a predetermined temperature by heating the workpieces, and the temperature is maintained until bonding is completed.

First claim

The invention claimed is:

1. A method for bonding workpieces wherein a first workpiece made of resin and a second workpiece made of resin or glass are bonded together, the method comprising:
irradiating at least one of surfaces to be bonded together of either one of the first and second workpieces with ultraviolet light;
after the irradiation with the light, stacking both the first and second workpieces one on the other so that the surfaces of the first and second workpieces to be bonded together are directly brought into contact with each other;
applying pressure to both the first and second workpieces so as to pressurize the contact surfaces for a predetermined time;
releasing the pressure being applied after the predetermined time has elapsed from start of applying the pressure;
after the pressure being applied is released, heating both the first and second workpieces to a predetermined temperature of the workpieces; and
holding the temperature for a predetermined time until the workpieces are joined together.

2. The method for bonding workpieces according to claim 1 , wherein both the first and second workpieces are heated by heating means, and the heating means is pre-heated.

3. The method for bonding workpieces according to claim 1 , wherein both the first and second workpieces are microchip substrates, and at least one of the first and second workpieces is provided with a fine flow path.

4. An apparatus for bonding workpieces wherein a first workpiece made of resin and a second workpiece made of resin or glass are bonded together, the apparatus comprising:
a first stage for holding the first workpiece, which is rotatable by 180 degrees about a shaft provided on one end thereof;
a second stage for holding the second workpiece;
a light irradiation unit for irradiating a surface of the first workpiece and a surface of the second workpiece with ultraviolet light, wherein the light irradiation unit accommodates lamps;
a workpiece stacking mechanism for stacking in layers both the first and second workpieces by rotating the first stage by 180 degrees so that the light-irradiated surface of the first workpiece held on the first stage is brought into contact with the light-irradiated surface of the second workpiece held on the second stage, wherein the surface of the first workpiece is irradiated with the ultraviolet light before the first stage is rotated by 180 degrees;
a movement restricting mechanism for restricting at least a vertical movement of the first and second workpieces stacked in layers;
a pressurizing mechanism for pressurizing the first and second workpieces stacked in layers in a state that the contact surfaces thereof are pressurized;
a gap setting mechanism capable of setting a distance between a lower side of the lamps and the surface of the first workpiece held on the first stage and the surface of the second workpiece held on the second stage, to 1 to 5 mm, wherein the first stage and the second stage are adjusted independently of each other; and
a heating mechanism which is provided separately from the first and second stages and which, after the pressure being applied is released, heats the first and second workpieces stacked in layers.

5. The apparatus for bonding workpieces according to claim 4 , wherein the heating mechanism is constituted by a heating stage on which the first and second workpieces are placed.

6. The apparatus for bonding workpieces according to claim 4 , wherein both the first and second workpieces are microchip substrates, and at least one of the first and second workpieces is provided with a fine flow path.

7. An apparatus for bonding workpieces wherein a first workpiece made of resin and a second workpiece made of resin or glass are bonded together, the apparatus comprising:
a first stage for holding the first workpiece, which is rotatable about a shaft provided on one end thereof;
a second stage for holding the second workpiece;
a light irradiation unit for irradiating, with ultraviolet light, a surface of the first workpiece held on the first stage, wherein the light irradiation unit accommodates lamps;
a workpiece stacking mechanism for stacking in layers both the first and second workpieces by rotating the first stage by 180 degrees so that at least the light-irradiated surface of the first workpiece held on the first stages is brought into contact with the surface of the second workpiece held on the second stage, wherein the surface of the first workpiece is irradiated with the ultraviolet light before the first stage is rotated by 180 degrees;
a movement restricting mechanism for restricting at least a vertical movement of the first and second workpieces which are stacked in layers;
a pressurizing mechanism for pressurizing the first and second workpieces stacked in layers so that the contact surfaces thereof are pressurized;
a gap setting mechanism capable of setting a distance between a lower side of the lamps and the surface of the first workpiece held on the first stage to 1 to 5 mm; and
a heating mechanism which is provided separately from the first and second stages and which, after the pressure being applied is released, heats the first and second workpieces stacked in layers.

8. An apparatus for bonding workpieces wherein a first workpiece made of resin and a second workpiece made of resin or glass are bonded together, the apparatus comprising:
a first stage for holding the first workpiece, which is rotatable about a shaft provided on one end thereof;
a second stage for holding the second workpiece;
a light irradiation unit for irradiating, with ultraviolet light, a surface of the second workpiece held on the second stage, wherein the light irradiation unit accommodates lamps;
a workpiece stacking mechanism for stacking in layers both the first and second workpieces by rotating the first stage by 180 degrees so that at least the surface of the first workpiece held on the first stage is brought into contact with the surface of the second workpiece held on the second stage, wherein the surface of the second workpiece is irradiated with the ultraviolet light before the first stage is rotated by 180 degrees;
a movement restricting mechanism for restricting at least a vertical movement of the first and second workpieces which are stacked in layers;
a pressurizing mechanism for pressurizing the first and second workpieces stacked in layers so that the contact surfaces thereof are pressurized;
a gap setting mechanism capable of setting a distance between a lower side of the lamps and the surface of the second workpiece held on the second stage to 1 to 5 mm; and
a heating mechanism which is provided separately from the first and second stages and which, after the pressure being applied is released, heats the first and second workpieces stacked in layers.

Assignees

• Yoshihara Keita
• Suzuki Shinji
• Morita Kinichi
• Fujitsugu Hideki
• Ushio Electric Inc

Inventors

• Yoshihara Keita
• Suzuki Shinji
• Morita Kinichi
• Fujitsugu Hideki

Classifications

• B29C66/81811

  of the welding jaws · CPC title

• B29C66/1122

  Single lap to lap joints, i.e. overlap joints (B29C66/45, B29C66/472, B29C66/52272 take precedence) · CPC title

• B29C65/1467

  at the same time, i.e. simultaneous welding · CPC title

• B29C66/0242

  Heating, or preheating, e.g. drying (B29C66/3464 takes precedence) · CPC title

• B29C65/1406

  Ultraviolet [UV] radiation · CPC title