Vacuum cleaners and methods of controlling a motor driven by a battery source in a vacuum cleaner

Patent metadata

Field	Value
Publication number	US-9510719-B2
Application number	US-201214408648-A
Country	US
Kind code	B2
Filing date	Jun 27, 2012
Priority date	Jun 27, 2012
Publication date	Dec 6, 2016
Grant date	Dec 6, 2016

Abstract

Vacuum cleaners and methods of controlling a motor driven by a battery source in a vacuum cleaner. The vacuum cleaner has a motor, a battery source for providing power to the motor, a voltage measuring unit for measuring a voltage over the motor, and a current measuring unit for measuring a current flowing through the motor. Further, the vacuum cleaner comprises a control unit for controlling, based on the measured voltage and/or the measured current, the power provided to the motor from the battery source to attain a target motor power value during a specified time period running from start-up of the motor, and to gradually decrease the power provided to the motor after the time period ends.

First claim

The invention claimed is:

1. A method of controlling a motor driven by a battery source in a vacuum cleaner, the method comprising:
measuring at least one of a motor voltage over the motor and a motor current flowing through the motor; and
controlling, based on the measured motor voltage and/or the measured motor current, the power provided to the motor from the battery source to attain a target motor power value that is substantially constant during a specified time period running from start-up of the motor and, when the specified time period has expired, controlling the power provided to the motor to gradually decrease with decreasing battery source voltage until the motor is powered off.

2. The method of claim 1 , wherein the power provided to the motor is controlled to attain a target motor power value that lies within a range defined by an upper power threshold value and a lower power threshold value during the specified time period.

3. The method of claim 1 , further comprising:
calculating an actual power value of the motor from the measured motor voltage and the measured motor current;
controlling a voltage supplied to the motor by the battery source by switching between an on state where a voltage is supplied to the motor, and an off state where no voltage is supplied to the motor, which switching is controlled by a square wave based on the actual motor power value and the target motor power value, a duty cycle of which square wave is controlled such that the average power provided to the motor from the battery source attains the target motor power value.

4. The method of claim 3 , wherein
controlling the power to gradually decrease with decreasing battery source voltage until the motor is powered off is performed by varying the duty cycle of the square wave controlling the on and off states.

5. The method of claim 1 , wherein the measuring step comprises measuring the motor voltage, and the controlling step comprises controlling based on the measured motor voltage.

6. The method of claim 1 , wherein the measuring step comprises measuring the motor current, and the controlling step comprises controlling based on the measured motor current.

7. A vacuum cleaner comprising:
a motor;
a battery source for providing power to the motor;
at least one of a voltage measuring unit for measuring a motor voltage over the motor, and a current measuring unit for measuring a motor current flowing through the motor; and
a control unit configured to control, based on the measured motor voltage and/or the measured motor current, the power provided to the motor from the battery source to attain a target motor power value that is substantially constant during a specified time period running from start-up of the motor and, when the specified time period has expired, and to control the power provided to the motor to gradually decrease with decreasing battery source voltage until the motor is powered off.

8. The vacuum cleaner according to claim 7 , further comprising:
a power calculation unit for calculating an actual power value of the motor from the measured motor voltage and the measured motor current; wherein
the control unit is arranged to receive the actual motor power value from the motor power calculation unit and a target motor power value, and to control, based on the actual motor power value and the target motor power value, the power provided to the motor from the battery source to attain the target motor power value.

9. The vacuum cleaner according to claim 8 , further comprising:
a switch configured to switch between an on state where a voltage is supplied to the motor, and an off state where no voltage is supplied to the motor, and wherein
the control unit is arranged for providing a control signal to the switch, the control signal being based on the actual motor power value and the target motor power value and arranged to cause the switch to switch between the on state and the of state, such that the average power provided to the motor from the battery source attains the target motor power value.

10. The vacuum cleaner according to claim 9 , wherein
the switch is a transistor; and
the control unit is capable of performing pulse width modulation, the control unit further being arranged to provide a square wave to the transistor, which square wave is based on the actual motor power value and the target motor power value and arranged to cause the transistor to switch between the on state and the off state such that the average power provided to the motor from the battery source attains the target motor power value.

11. The vacuum cleaner of claim 10 , wherein
the control unit controls the power to gradually decrease with decreasing battery source voltage until the motor is powered off by varying a duty cycle of the square wave provided to the transistor.

12. The vacuum cleaner of claim 7 , wherein the specified time period is 0-5 minutes.

13. The vacuum cleaner of claim 7 , wherein the specified time period is 1-3 minutes.

14. The vacuum cleaner of claim 7 , wherein the specified time period is around 2 minutes.

15. The vacuum cleaner according to claim 7 , wherein the vacuum cleaner comprises the voltage measuring unit for measuring the motor voltage over the motor, and the control unit is configured to control the power provided to the motor based on the motor voltage.

16. The vacuum cleaner according to claim 7 , wherein the vacuum cleaner comprises the current measuring unit for measuring the motor current, and the control unit is configured to control the power provided to the motor based on the motor current.

Assignees

• Danestad Ulrik
• Pilsmo Bo
• Electrolux Ab

Inventors

• Danestad Ulrik
• Pilsmo Bo

Classifications

• H02P29/0033

  Electricity · mapped topic

• H02P7/00 Primary

  Arrangements for regulating or controlling the speed or torque of electric DC motors · CPC title

• A47L9/2842 Primary

  Suction motors or blowers · CPC title

• A47L9/2884

  Details of arrangements of batteries or their installation · CPC title

• H02P29/40

  Regulating or controlling the amount of current drawn or delivered by the motor for controlling the mechanical load · CPC title