Charge air cooler component diagnostics

Patent metadata

Field	Value
Publication number	US-9506430-B2
Application number	US-201213706090-A
Country	US
Kind code	B2
Filing date	Dec 5, 2012
Priority date	Dec 5, 2012
Publication date	Nov 29, 2016
Grant date	Nov 29, 2016

Abstract

Embodiments for a charge air cooler are provided. In one example, a method comprises adjusting an operating parameter in response to a degraded grille shutter, the degraded grille shutter determined based on a temperature difference across a charge air cooler. In this way, degradation of the charge air cooler or engine may be reduced.

First claim

The invention claimed is:

1. A method, comprising:
determining degradation of a grille shutter based on a temperature difference across a charge air cooler determined via a controller;
indicating the grille shutter is in a non-commanded position if the temperature difference is different than an expected temperature difference, and
adjusting engine torque or an engine cooling fan speed in response to the determined degradation of the grille shutter.

2. The method of claim 1 , wherein the temperature difference comprises a difference between a sensed ambient temperature and a sensed throttle inlet temperature.

3. The method of claim 1 , further comprising:
if the grille shutter is the non-commanded position, then commanding a change in grille shutter position;
determining if the grille shutter is still in the non-commanded position based on a second temperature difference across the charge air cooler determined via the controller; and
if the grille shutter is still in the non-commanded position, indicating degradation of the grille shutter.

4. A method, comprising:
determining degradation of a variable volume charge air cooler valve based on a pressure difference across a charge air cooler;
indicating the variable volume charge air cooler valve is in a non-commanded position if the pressure difference is different than an expected pressure difference, and
adjusting engine torque or an engine cooling fan speed in response to the determined degradation of the variable volume charge air cooler valve.

5. The method of claim 4 , wherein the pressure difference comprises a difference between a sensed charge air cooler inlet pressure and a sensed throttle inlet pressure.

6. The method of claim 4 , further comprising:
if the variable volume charge air cooler valve is the non-commanded position, then commanding a change in variable volume charge air cooler valve position;
determining if the variable volume charge air cooler valve is still in the non-commanded position based on a second pressure difference across the charge air cooler; and
if the variable volume charge air cooler valve is still in the non-commanded position, indicating a degraded variable volume charge air cooler valve.

7. The method of claim 4 , wherein the degraded variable volume charge air cooler valve is further determined based on a temperature difference across the charge air cooler.

8. A method, comprising:
in response to an engine operating condition, determining a pressure difference across a charge air cooler and a temperature difference across a charge air cooler via a controller;
if a pressure drop across the charge air cooler is different than expected, then indicating degradation of the variable volume charge air cooler valve;
if the pressure drop is not different than expected, then indicating degradation of the grille shutter based on a temperature drop across the charge air cooler; and
adjusting engine torque or an engine cooling fan speed based on the indicated degradation.

9. The method of claim 8 , further comprising adjusting a position of the variable volume charge air cooler valve based on engine load.

10. The method of claim 8 , further comprising adjusting a position of the grille shutter based on charge air cooler temperature.

11. The method of claim 8 , wherein the engine operating condition comprises steady state engine operation above a threshold vehicle speed.

12. The method of claim 8 , wherein the engine operating condition comprises a given throttle angle and wastegate position.

Assignees

• Ford Global Tech Llc

Inventors

• Smith Craig Alan
• Whitehead Joseph Patrick
• Glugla Chris Paul
• Cockerill Charles Allen

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02M35/1038 Primary

  for temperature or pressure · CPC title

• Y02T10/146

  Cross-Sectional Technologies · mapped topic

• F02B29/0493

  Controlling the air charge temperature · CPC title

• F02B29/0418 Primary

  the intake air cooler having a bypass or multiple flow paths within the heat exchanger to vary the effective heat transfer surface · CPC title