Optimized airborne component extractor

Patent metadata

Field	Value
Publication number	US-9505041-B2
Application number	US-201313767643-A
Country	US
Kind code	B2
Filing date	Feb 14, 2013
Priority date	Mar 16, 2012
Publication date	Nov 29, 2016
Grant date	Nov 29, 2016

Abstract

A component extractor system includes a source of a positive pressure air stream and a source of a negative pressure air stream. Conduits convey the air streams to and from a work area where one or more nozzles create a capture region and draw airborne components into the system. The system is optimized in terms of flow ratios, dimensions of the conduits and elements of the nozzle, and so forth.

First claim

The invention claimed is:

1. An extractor system comprising:
a single blower having an inlet and an outlet;
a single motor configured to drive the blower;
a single positive pressure conduit fluidly coupled to the outlet of the blower, and configured to convey a positive pressure gas stream towards a work area;
a single negative pressure conduit fluidly coupled to the inlet of the blower, and configured to convey a negative pressure gas stream from the work area, wherein the positive pressure conduit is disposed about the negative pressure conduit in an annular arrangement, and wherein a ratio of flow areas through the positive pressure conduit and the negative pressure conduit is between 4:1 and 0.7:1; and
a hood coupled to receive the positive pressure gas stream and to direct the positive pressure gas stream around the work area, creating an isolated air region around the work area, and to draw airborne components from the work area into the negative pressure gas stream;
wherein a flow rate of the negative pressure gas stream always exceeds a flow rate of the positive pressure gas stream, and wherein a ratio of the flow rates of the positive pressure gas stream and the negative pressure gas stream is manually adjustable by a user via an adjustment to alter an airflow from the outlet of the blower into the positive pressure conduit without altering a speed of the motor or the blower.

2. The system of claim 1 , wherein the ratio of the flow rates of the positive pressure gas stream and the negative pressure gas stream is approximately 0.8:1.

3. The system of claim 1 , wherein a ratio of flow areas through which the positive pressure gas stream and the negative pressure gas stream pass is between 1:1 and 1.5:1.

4. The system of claim 1 , wherein the hood comprises an outer element and an inner element with an annular region between the outer and inner elements, the positive pressure gas stream flowing through the annular region.

5. The system of claim 4 , wherein the inner element comprises a flange extending beyond the outer element for directing the positive pressure gas stream.

6. The system of claim 4 , wherein a ratio of an effective diameter of the inner element to the effective diameter of the outer element is between 0.25 and 0.75.

7. The system of claim 4 , wherein a ratio of an effective diameter of the inner element to the effective diameter of the outer element is approximately 0.5.

8. An extractor system comprising:
a single blower having an inlet and an outlet;
a single motor configured to drive the blower;
a single positive pressure conduit fluidly coupled to the outlet of the blower, and configured to convey a positive pressure gas stream towards a work area;
a single negative pressure conduit fluidly coupled to the inlet of the blower, and configured to convey a negative pressure gas stream from the work area, wherein the positive pressure conduit is disposed about the negative pressure conduit in an annular arrangement; and
a hood coupled to receive the positive pressure gas stream and to direct the positive pressure gas stream around the work area, creating an isolated air region around the work area, and to draw airborne components from the work area into the negative pressure gas stream;
wherein the hood comprises an outer element and an inner element with an annular region between the outer and inner elements, the positive pressure gas stream flowing through the annular region, and wherein a ratio of an effective diameter of the inner element to the effective diameter of the outer element is between 0.25 and 0.75 wherein a flow rate of the negative pressure gas stream always exceeds a flow rate of the positive pressure gas stream, and wherein a ratio of the flow rates of the positive pressure gas stream and the negative pressure gas stream is manually adjustable by a user via an adjustment to alter an airflow from the outlet of the blower into the positive pressure conduit without altering a speed of the motor or the blower.

9. The system of claim 8 , wherein a ratio of an effective diameter of the inner element to the effective diameter of the outer element is approximately 0.5.

10. The system of claim 8 , wherein the inner element comprises a flange extending beyond the outer element for directing the positive pressure gas stream.

11. The system of claim 8 , wherein the inner element comprises a flange extending beyond the outer element for directing the positive pressure gas stream.

12. The system of claim 8 , comprising an adjustment for adjusting the flow rate of either the positive pressure gas stream or the negative pressure gas stream.

Assignees

• Illinois Tool Works

Inventors

• Hammers Brian J
• Carman Bradley G

Classifications

• B08B15/02 Primary

  using chambers or hoods covering the area {(B08B15/002 takes precedence)} · CPC title

• B23K9/325

  Devices for supplying or evacuating shielding gas · CPC title

• B08B15/002 Primary

  using a central suction system, e.g. for collecting exhaust gases in workshops (removing dust from textile machines D01H11/00; ventilation of mines, galleries or tunnels, e.g. traffic tunnels, E21F1/00) · CPC title

• B23K37/08

  for flash removal · CPC title

• B08B15/00

  Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area · CPC title