Rotor with permanent magnet having structure between magnets for reducing flux leakage and demagnetization

Patent metadata

Field	Value
Publication number	US-9502932-B2
Application number	US-201314089756-A
Country	US
Kind code	B2
Filing date	Nov 26, 2013
Priority date	Nov 26, 2012
Publication date	Nov 22, 2016
Grant date	Nov 22, 2016

Abstract

A rotor includes a rotor core and a plurality of magnetic pole parts. The rotor core has a magnet insertion hole. The magnet insertion hole includes a first peripheral edge portion and a second peripheral edge portion spaced away from the first peripheral edge portion in a radial direction of the rotor. The rotor core includes a holding part and a protrusion. The holding part extends along the radial direction from the first peripheral edge portion of the magnet insertion hole. The holding part abuts against a circumferential end portion of each of the plurality of permanent magnet pieces. The protrusion extends toward the second peripheral edge portion of the magnet insertion hole. The protrusion is spaced away in the radial direction from the second peripheral edge portion of the magnet insertion hole.

First claim

What is claimed is:

1. A rotor for a rotating electric machine, comprising:
a rotor core that has a magnet insertion hole comprising:
a first peripheral edge portion; and
a second peripheral edge portion spaced away from the first peripheral edge portion in a radial direction of the rotor;

a plurality of magnetic pole parts that are provided inside the rotor core at a predetermined interval in a circumferential direction of the rotor, the plurality of magnetic pole parts being magnetized in the radial direction, the plurality of magnetic pole parts being provided such that magnetization directions of the plurality of magnetic pole parts are alternately different from each other in the circumferential direction, each of the plurality of magnetic pole parts including a permanent magnet provided in the magnet insertion hole of the rotor core, the permanent magnet including a plurality of permanent magnet pieces that are divided in the circumferential direction within the magnet insertion hole; and
the rotor core comprising:
a holding part provided between the plurality of permanent magnet pieces that are adjacent to each other in the circumferential direction, the holding part extending along the radial direction from the first peripheral edge portion of the magnet insertion hole, the holding part abutting against a circumferential end portion of each of the plurality of permanent magnet pieces; and
a protrusion provided on a radial end face of the holding part, the protrusion having a circumferential width smaller than a circumferential width of the holding part, the protrusion extending toward the second peripheral edge portion of the magnet insertion hole, the protrusion being spaced away in the radial direction from the second peripheral edge portion of the magnet insertion hole,

wherein the first peripheral edge portion of the magnet insertion hole comprises an outer peripheral edge portion,
wherein the second peripheral edge portion of the magnet insertion hole comprises an inner peripheral edge portion provided on an inner side of the outer peripheral edge portion in the radial direction, and
wherein the protrusion and the circumferential end portion of an adjacent permanent magnet piece of the plurality of permanent magnet pieces increase in distance from each other as each of the protrusion and the circumferential end portion of the adjacent permanent magnet piece extend along their length from the outer peripheral edge portion toward the inner peripheral edge portion.

2. The rotor for a rotating electric machine according to claim 1 , wherein
the plurality of permanent magnet pieces have a rectangular shape in cross section, and
the plurality of permanent magnet pieces are placed so that the plurality of permanent magnet pieces that are adjacent to each other in the circumferential direction are not in parallel to each other.

3. The rotor for a rotating electric machine according to claim 1 , wherein the protrusion has a radial width that is larger than a radial width of the holding part.

4. The rotor for a rotating electric machine according to claim 3 , wherein the protrusion is spaced away from the circumferential end portion of each of the plurality of permanent magnet pieces in the circumferential direction.

5. The rotor for a rotating electric machine according to claim 1 , wherein the radial end face of the holding part comprises a curved surface that extends toward the second peripheral edge portion as the radial end face comes closer to the protrusion in the circumferential direction.

6. The rotor for a rotating electric machine according to claim 1 , wherein the protrusion has a constant circumferential width along an entire radial length of the protrusion.

7. A rotor for a rotating electric machine, comprising:
a rotor core that has a magnet insertion hole comprising:
a first peripheral edge portion; and
a second peripheral edge portion spaced away from the first peripheral edge portion in a radial direction of the rotor;

a plurality of magnetic pole parts that are provided inside the rotor core at a predetermined interval in a circumferential direction of the rotor, the plurality of magnetic pole parts being magnetized in the radial direction, the plurality of magnetic pole parts being provided such that magnetization directions of the plurality of magnetic pole parts are alternately in the circumferential direction, each of the plurality of magnetic pole parts including a permanent magnet provided in the magnet insertion hole of the rotor core, the permanent magnet including a plurality of permanent magnet pieces that are divided in the circumferential direction within the magnet insertion hole; and
the rotor core comprising:
a holding part provided between the plurality of permanent magnet pieces that are adjacent to each other in the circumferential direction, the holding part extending along the radial direction from the first peripheral edge portion of the magnet insertion hole and toward the second peripheral edge portion, the holding part abutting against a circumferential end portion of each of the plurality of permanent magnet pieces, and
a protrusion provided between the plurality of permanent magnet pieces that are adjacent to each other in the circumferential direction, the protrusion extending along the radial direction from the second peripheral edge portion of the magnet insertion hole and protruding toward the first peripheral edge portion, the protrusion having a circumferential width smaller than a circumferential width of the holding part, the holding part and the protrusion being spaced away from each other in the radial direction.

8. The rotor for a rotating electric machine according to claim 7 , wherein the protrusion has a radial width that is larger than a radial width of the holding part.

9. The rotor for a rotating electric machine according to claim 7 ,
wherein the first peripheral edge portion of the magnet insertion hole comprises an outer peripheral edge portion, and
wherein the second peripheral edge portion of the magnet insertion hole comprises an inner peripheral edge portion provided on an inner side of the outer peripheral edge portion in the radial direction.

10. The rotor for a rotating electric machine according to claim 7 , wherein the protrusion is spaced away from the circumferential end portion of each of the plurality of permanent magnet pieces in the circumferential direction.

11. The rotor for a rotating electric machine according to claim 7 ,
wherein the first peripheral edge portion of the magnet insertion hole comprises inner peripheral edge portion, and
wherein the second peripheral edge portion of the magnet insertion hole comprises an outer peripheral edge portion provided on an outer side of the inner peripheral edge portion in the radial direction.

12. The rotor for a rotating electric machine according to claim 7 , wherein the protrusion is spaced away in the radial direction from the first peripheral edge portion of the magnet insertion hole.

13. The rotor for a rotating electric machine according to claim 7 , wherein the protrusion has a constant circumferential width along an entire radial length of the protrusion.

Assignees

• Honda Motor Co Ltd

Inventors

• Date Yasunori
• SHIRADO Eiji
• Iki Tomotaka
• Soma Shingo

Classifications

• H02K1/2746

  the rotor consisting of magnets arranged with the same polarity, e.g. consequent pole type · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K1/2753

  the rotor consisting of magnets or groups of magnets arranged with alternating polarity · CPC title

• H02K1/274

  the rotor consisting of two or more circumferentially positioned magnets · CPC title

• H02K1/272

  the magnetisation axis of the magnets being perpendicular to the rotor axis · CPC title