Ink composition and circuit board and method for producing the same

Patent metadata

Field	Value
Publication number	US-9502151-B2
Application number	US-201514606777-A
Country	US
Kind code	B2
Filing date	Jan 27, 2015
Priority date	Jul 30, 2012
Publication date	Nov 22, 2016
Grant date	Nov 22, 2016

Abstract

An ink composition and a circuit board and a method for producing the same are provided. The ink composition comprises: an acrylic resin; an epoxy resin; a polyester resin; a curing agent; and an active powder comprising a modified metal compound, in which the metal element of the modified metal compound is at least one selected from the group consisting of Zn, Cr, Co, Cu, Mn, Mo, and Ni.

First claim

What is claimed is:

1. An ink composition, comprising:
an acrylic resin;
an epoxy resin;
a polyester resin;
a curing agent; and
an active powder comprising a modified metal compound, wherein the modified metal compound comprises a complex of an organic chelator and a metal ion, wherein the metal ion of the modified metal compound is at least one selected from the group consisting of Zn, Cr, Co, Cu, Mn, Mo and Ni;
wherein with respect to 100 weight parts of the acrylic resin, the epoxy resin is present in an amount ranging from about 30 weight parts to about 60 weight parts, the polyester resin is present in an amount ranging from about 10 weight parts to about 30 weight parts, the curing agent is present in an amount ranging from about 5 weight parts to about 15 weight parts, and the active powder is present in an amount ranging from about 5 weight parts to about 10 weight parts.

2. The ink composition according to claim 1 , wherein, with respect to 100 weight parts of the acrylic resin, the epoxy resin is present in an amount ranging from about 30 weight parts to about 50 weight parts and the polyester resin is present in an amount ranging from about 10 weight parts to about 20 weight parts.

3. The ink composition according to claim 1 , wherein the epoxy resin is at least one selected from the group consisting of a resorcinol-based epoxy resin, a diphenol-propane-based epoxy resin, and a tris(hydroxyphenyl)methane-based epoxy resin.

4. The ink composition according to claim 1 , wherein the acrylic resin is at least one selected from the group consisting of a thermosetting acrylic resin, an epoxy-modified acrylic resin, a polyurethane-modified acrylic resin, and a silicone-modified acrylic resin.

5. The ink composition according to claim 1 , wherein and the polyester resin is at least one selected from the group consisting of a carboxyl polyester and a hydroxyl polyester.

6. The ink composition according to claim 1 , wherein the active powder has an average particle size ranging from about 2 microns to about 8 microns.

7. The ink composition according to claim 1 , further comprising a solvent.

8. The ink composition according to claim 1 , further comprising at least one aid selected from the group consisting of a leveling agent, a defoamer, and a dispersant.

9. The ink composition according to claim 1 , wherein the curing agent comprises about 45 wt % to about 65 wt % of polyamides, about 3 wt % to about 10 wt % of propylene glycol ether acetates, about 10 wt % to about 40 wt % of cyclohexanone, about 5 wt % to about 15 wt % of toluene or xylene, and about 3 wt % to about 10 wt % of butyl esters, based on the total weight of the curing agent.

10. A method for producing a circuit board, comprising:
applying an ink composition on a substrate to form an ink layer;
radiating the ink layer with a laser to form a pattern layer; and
forming a metal layer on the pattern layer by chemical plating,
wherein the ink composition comprises an acrylic resin; an epoxy resin; a polyester resin; a curing agent; and an active powder comprising a modified metal compound, wherein the modified metal compound comprises a complex of an organic chelator and a metal ion, wherein the metal ion of the modified metal compound is at least one selected from the group consisting of Zn, Cr, Co, Cu, Mn, Mo and Ni; wherein with respect to 100 weight parts of the acrylic resin, the epoxy resin is present in an amount ranging from about 30 weight parts to about 60 weight parts, the polyester resin is present in an amount ranging from about 10 weight parts to about 30 weight parts, the curing agent is present in an amount ranging from about 5 weight parts to about 15 weight parts, and the active powder is present in an amount ranging from about 5 weight parts to about 10 weight parts.

11. The method according to claim 10 , wherein the applying is performed by screen printing or pad printing.

12. The method according to claim 10 , wherein the laser has a wavelength ranging from about 200 nm to about 1000 nm, and the radiating is performed at a rate of about 0.01 m/s to about 10 m/s.

Assignees

• Byd Co Ltd

Inventors

• Li Haibin
• Hu Wen
• Lin Hongye

Classifications

• H05K2203/0709

  Catalytic ink or adhesive for electroless plating · CPC title

• C09D11/52

  Electrically conductive inks · CPC title

• H01B1/22 Primary

  the conductive material comprising metals or alloys · CPC title

• H05K3/185

  by making a catalytic pattern by photo-imaging · CPC title

• C09D133/00

  Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers · CPC title