Lighting unit having a plurality of light emitting diodes

Patent metadata

Field	Value
Publication number	US-9500351-B2
Application number	US-201514621410-A
Country	US
Kind code	B2
Filing date	Feb 13, 2015
Priority date	Feb 14, 2014
Publication date	Nov 22, 2016
Grant date	Nov 22, 2016

Abstract

In various embodiments, a lighting unit is provided. The lighting unit may include a hollow body made of a plastics material as a substrate, which hollow body has an outer surface and an opposite inner surface, wherein the latter at least partially delimits a hollow body internal volume, a plurality of light emitting diodes, which are arranged on the outer surface of the hollow body, and a conductor track structure, which is electrically conductively connected to the light emitting diodes. The conductor track structure is arranged on the inner surface of the hollow body, and the electrically conductive connection to the light emitting diodes is produced by through-contacts, which are passed through the plastics material.

First claim

What is claimed is:

1. A lighting unit, comprising:
a hollow body made of a plastics material as a substrate, which hollow body has an outer surface and an opposite inner surface, wherein the latter at least partially delimits a hollow body internal volume,
a plurality of light emitting diodes, which are arranged on the outer surface of the hollow body, and
a conductor track structure, which is electrically conductively connected to the light emitting diodes,
wherein the conductor track structure is arranged on the inner surface of the hollow body, and the electrically conductive connection to the light emitting diodes is produced by through-contacts, which are passed through the plastics material;
wherein a region of the outer surface is provided as arrangement region, which is inwardly lowered in comparison with a region of the outer surface which surrounds said arrangement region;
wherein each of the plurality of light emitting diodes is arranged in an arrangement region; and
wherein the outer surface, apart from the arrangement regions, is free of conductor tracks.

2. The lighting unit of claim 1 ,
wherein precisely one light emitting diode is arranged in the arrangement region.

3. The lighting unit of claim 1 ,
wherein at least one of the through-contacts, which produces the electrically conductive connection between the light emitting diode arranged in the arrangement region and the conductor track structure, is provided in the arrangement region.

4. The lighting unit of claim 1 ,
wherein the arrangement region is filled with a filler material in which the light emitting diode is embedded.

5. The lighting unit of claim 4 ,
wherein the outer surface including the arrangement region is flush.

6. The lighting unit of claim 1 ,
wherein particles are embedded in the plastics material, to be precise in order to increase at least one of the following: the thermal conductivity and the optical reflection properties of the hollow body.

7. The lighting unit of claim 1 ,
wherein the hollow body is rotationally symmetrical with respect to an axis of symmetry.

8. The lighting unit of claim 7 ,
wherein the outer surface has a shape which is based on that of an incandescent lamp bulb.

9. The lighting unit of claim 7 ,
wherein the hollow body, apart from arrangement regions, is rotationally symmetrical with respect to an axis of symmetry.

10. The lighting unit of claim 1 ,
wherein the light emitting diodes are arranged in such a way that, during operation, light is emitted with an angular distribution, to be precise in such a way that the lighting unit emits light starting from a main axis of the illumination as 0° axis, in any case up to angles of at least +/− 120°.

11. The lighting unit of claim 10 ,
wherein the light emitting diodes are arranged in such a way that, during operation, light is emitted with an angular distribution, to be precise in such a way that the lighting unit emits light starting from a main axis of the illumination as 0° axis, in any case up to angles of at least +/− 130°.

12. The lighting unit of claim 11 ,
wherein the light emitting diodes are arranged in such a way that, during operation, light is emitted with an angular distribution, to be precise in such a way that the lighting unit emits light starting from a main axis of the illumination as 0° axis, in any case up to angles of at least +/− 140°.

13. The lighting unit of claim 1 ,
wherein the hollow body internal volume is filled with a filler material.

14. A method for producing a lighting unit,
the lighting unit comprising:
a hollow body made of a plastics material as a substrate, which hollow body has an outer surface and an opposite inner surface, wherein the latter at least partially delimits a hollow body internal volume,
a plurality of light emitting diodes, which are arranged on the outer surface of the hollow body, and
a conductor track structure, which is electrically conductively connected to the light emitting diodes,
wherein the conductor track structure is arranged on the inner surface of the hollow body, and the electrically conductive connection to the light emitting diodes is produced by through-contacts, which are passed through the plastics material;
wherein a region of the outer surface is provided as arrangement region, which is inwardly lowered in comparison with a region of the outer surface which surrounds said arrangement region;
wherein each of the plurality of light emitting diodes is arranged in an arrangement region; and
wherein the outer surface, apart from the arrangement regions, is free of conductor tracks
the method comprising:
shaping the hollow body being a part shaped by primary forming.

15. The method of claim 14 ,
wherein the hollow body is produced by injection molding.

16. The method of claim 14 ,
wherein first a plurality of hollow body parts is produced, to be precise in each case individually in one mold, and the hollow body parts are then assembled to form the hollow body.

17. The method of claim 14 ,
wherein one of the hollow body as a whole and a plurality of hollow body parts is in each case produced individually in one mold, wherein the mold keeps through-holes in the plastics material clear at the points of the through-contacts, which through-holes are then filled with a metalloconductive material.

18. The method of claim 4 ,
wherein the conductor track structure is applied by laser direct structuring.

Assignees

• Osram Gmbh

Inventors

• Kraeuter Gertrud
• Barchmann Bernd
• Dobner Andreas
• Boesl Florian

Classifications

• F21V23/06

  the elements being coupling devices {, e.g. connectors} · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21V29/58

  characterised by the coolants · CPC title

• F21V19/001 Primary

  the light sources being semiconductors devices, e.g. LEDs · CPC title