Internal combustion engine, in particular gas engine, for a motor vehicle

Patent metadata

Field	Value
Publication number	US-9500153-B2
Application number	US-201514644649-A
Country	US
Kind code	B2
Filing date	Mar 11, 2015
Priority date	Mar 12, 2014
Publication date	Nov 22, 2016
Grant date	Nov 22, 2016

Abstract

An internal combustion engine, in particular a gas engine, for a motor vehicle, includes a charge air cooler arranged in an air mass flow feed upstream of an apparatus for mixing in fuel, and a measuring device for determining the air mass flow. The measuring device has a sensor system for measuring a pressure loss across the charge air cooler and a processing unit as evaluation unit for calculating the air mass flow at least from the pressure loss which is measured by the sensor system and a charge air cooler model stored in the processing unit. The charge air cooler forms a geometrically constant throttle for the air mass flow which is flowing through.

First claim

The invention claimed is:

1. An internal combustion engine for a motor vehicle, comprising:
an air mass flow feed;
an apparatus for mixing in fuel;
a charge air cooler arranged in said air mass flow feed upstream of said apparatus for mixing fuel, said charge air cooler forming a geometrically constant throttle for an air mass flow flowing therethrough; and
a measuring device determining an air mass flow having a first sensor system measuring a pressure loss across said charge air cooler and a processing unit, wherein the processing unit is an evaluation unit configured to calculate the air mass flow flowing through said charge air cooler from at least the pressure loss measured by the first sensor system and a charge air cooler model that is stored in said processing unit.

2. The internal combustion engine according to claim 1 , wherein said first sensor system comprises one of:
a first pressure sensor upstream of the charge air cooler and a second pressure sensor downstream of the charge air cooler; or
a differential pressure sensor measuring a pressure loss across the charge air cooler.

3. The internal combustion engine according to claim 2 , wherein the first pressure sensor is a p-v CAC sensor and the second pressure sensor is a p-n CAC sensor.

4. The internal combustion engine according to claim 2 , wherein the first sensor system further comprises a temperature sensor measuring a temperature of the air mass flow.

5. The internal combustion engine according to claim 1 , further comprising a throttle valve and a throttle valve model stored in the processing unit, the throttle valve being a geometrically variable throttle for the air mass flow, the measuring device further comprising a second sensor system measuring a pressure loss across the throttle valve, and said processing unit calculates the air mass flow through the throttle valve from the pressure loss measured by the second sensor system, a throttle valve position of the throttle valve, and the throttle valve model.

6. The internal combustion engine according to claim 5 , wherein the internal combustion engine has a weak load range and a high load range, in the weak load range of the internal combustion engine the processing unit determines the air mass flow using the throttle valve model, and in a high load range the processing unit determines the air mass flow using the charge air cooler model.

7. The internal combustion engine according to claim 6 , wherein the internal combustion engine has a middle load range between the weak load range and the high load range, in the middle load range, the air mass flow is determined by one of the throttle valve model, the charge air cooler model, or a comparison of the throttle valve model and the charge air cooler model.

8. The internal combustion engine according to claim 7 , wherein in the middle load range, the one of the throttle valve model, the charge air cooler model, or a comparison of the throttle valve model and the charge air cooler model is used with lambda regulation.

9. The internal combustion engine according to claim 1 , further comprising an exhaust gas recirculation (EGR) system in the air mass flow feed downstream of the charge air cooler.

10. The internal combustion engine according to claim 9 , further comprising a manifold pressure sensor measuring an intake manifold pressure, the processing unit determining an overall mass flow of fresh air, combustion gas, and EGR gas based on the manifold pressure sensor and a volumetric efficiency model,
wherein the processing unit determines a combustion gas mass flow by one of injector duration of injectors of the internal combustion engine or by a lambda measurement by lambda probes, and
wherein the processing unit determines a proportion of recirculated exhaust gas as EGR rate by subtracting the determined air flow mass and the combustion mass gas flow from the overall mass flow.

11. The internal combustion engine according to claim 10 , wherein the processing unit regulates the EGR rate.

12. The internal combustion engine according to claim 1 , wherein the internal combustion is a gas engine and is operated using natural gas.

13. A vehicle having an internal combustion engine according to claim 1 .

14. A method for operating an internal combustion engine for a motor vehicle, comprising the steps of:
arranging a charge air cooler in an air mass flow feed upstream of an apparatus for mixing fuel, the charge air cooler forming a geometrically constant throttle for an air mass flow flowing therethrough;
providing a measuring device for determining the air mass flow;
measuring by a sensor system of the measuring device a pressure loss across the charge air cooler; and
calculating by a processing unit of the measuring device the air mass flow from the pressure loss measured by the sensor system using a charge air cooler model stored in the processing unit.

15. The method according to claim 14 , further comprising calculating by the processing unit air mass flow from a pressure loss across a throttle valve, a throttle position of the throttle valve, and a throttle valve model stored in the processing unit, the throttle valve being a geometrically variable throttle for the air mass flow.

16. The method according to claim 15 , wherein the internal combustion engine has a weak load range and a high load range, in the weak load range of the internal combustion engine the processing unit determines the air mass flow using the throttle valve model, and in a high load range the processing unit determines the air mass flow using the charge air cooler model.

17. The method according to claim 16 , wherein the internal combustion engine has a middle load range between the weak load range and the high load range, in the middle load range, the air mass flow is determined by one of the throttle valve model, the charge air cooler model, or a comparison of the throttle valve model and the charge air cooler model.

18. The method according to claim 17 , wherein in the middle load range, the one of the throttle valve model, the charge air cooler model, or a comparison of the throttle valve model and the charge air cooler model is used with lambda regulation.

19. The method according to claim 14 , further comprising the steps of measuring by a manifold pressure sensor an intake manifold pressure, determining by the processing unit an overall mass flow of fresh air, combustion gas, and exhaust gas recirculation (EGR) gas based on the manifold pressure sensor and a volumetric efficiency model,
determining by the processing unit a combustion gas mass flow by one of injector duration of injectors of the internal combustion engine or by a lambda measurement by lambda probes, and
determining by the processing unit a proportion of recirculated exhaust gas as EGR rate by subtracting the determined air flow mass and the combustion mass gas flow from the overall mass flow.

20. The method according to claim 19 , regulating by the processing unit the EGR rate.

21. The method according to claim 14 , further comprising the steps of measuring an air cooler throttle characteristic as a constant characteristic for the charge air cooler model; and
using as the basis for the calculation of the air mass flow an approximately linear relationship between pressure loss across the charge air cooler and the air mass flow.

Assignees

• Man Truck & Bus Ag

Inventors

• Prümm Franz Werner
• Barciela Bruno
• Weiβ Joachim

Classifications

• F02D41/0047

  Controlling exhaust gas recirculation [EGR] (temperature control with cooler in recirculation circuit F02M26/33) · CPC title

• F02M21/0284

  Arrangement of multiple injectors or fuel-air mixers per combustion chamber · CPC title

• F02D41/0027

  the fuel being gaseous (non-electrical control F02D19/02) · CPC title

• Y02T10/32

  Cross-Sectional Technologies · mapped topic

• F02D2200/0406

  Intake manifold pressure · CPC title