Porous crystalline frameworks, process for the preparation therof and their mechanical delamination to covalent organic nanosheets (CONS)

Patent metadata

Field	Value
Publication number	US-9499555-B2
Application number	US-201314434429-A
Country	US
Kind code	B2
Filing date	Oct 14, 2013
Priority date	Oct 12, 2012
Publication date	Nov 22, 2016
Grant date	Nov 22, 2016

Abstract

The invention disclosed herein provides, Porous Crystalline Frameworks (PCFs) also known as Covalent Organic Frameworks (COFs) that exhibit stability towards acidic, basic and neutral pH conditions. Further the invention discloses economical, environmentally-friendly process for the synthesis thereof.

First claim

The invention claimed is:

1. Two dimensional, porous, crystalline, stable covalent organic frameworks (COFs) of formula-I

wherein ‘A’ ring is selected from the group consisting of:

wherein R, R 1 , R 2 , R 3 and R 4 are the same or different and independently selected from the group consisting of hydrogen, (C1-C6) alkyl, aryl, aralkyl, halogen, NO 2 , and (C1-C6) alkoxy.

2. The covalent organic frameworks (COFs) according to claim 1 , wherein representative frameworks comprising:
i. (TpPa-1);
ii. (TpPa-2);
iii. (TpBD);
iv. (TpPa-NO 2 );
v. (TpPa-F 4 )′
vi. [(TpBD-(NO 2 ) 2 ];
vii. [TpBD-Me 2 ];
viii. [TpBD-(OMe) 2 ]

3. The covalent organic frameworks (COFs) according to claim 1 , wherein the synthesized COFs are stable in acidic, basic and neutral pH condition.

4. The covalent organic frameworks (COFs) according to claim 1 , wherein the TpPa-1, TpPa-2 and TpBD are stable in 9N HCl and water and TpPa-2 is stable in 9N NaOH for 7 days.

5. The covalent organic frameworks (COFs) according to claim 1 , wherein the frameworks exhibit thermal stability up to 350° C. without any weight loss.

6. The covalent organic frameworks (COFs) according to claim 1 , wherein internal diameter size is in the range of 1.3 nm to 3.2 nm.

7. The covalent organic frameworks (COFs) according to claim 1 , wherein the said frameworks are characterized by surface area ranging from 300-550 m 2 /g, hydrogen uptake ranging from 0.8 to 1.5 wt %, CO 2 uptake in the range of 60-80 cc/g at 273 K, water vapour uptake ranging from 220-280 cc/g at 0.9 (P/P o ) and 293K.

8. The covalent organic frameworks (COFs) according to claim 7 , wherein the surface area of TpPa-1 is 535 m 2 /g and 339 m 2 /g for methylated TpPa-2; the hydrogen uptake for TpPa-1 is 1.1 wt % and for TpPa-2 is 0.89 wt %; the CO 2 uptake for TpPa-1 is 78 cc/g, whereas TpPa-2 shows 64 cc/g at 273 K; and water vapour uptake for TpBD, TpPa-1 and TpPa-2 is 268 cc/g, 249 cc/g and 223 cc/g respectively at 0.9 (P/P o ) and 293K.

9. A process for the preparation of covalent organic frameworks (COFs) of formula I as claimed in claim 1 , wherein said process comprising the steps of:
i. grinding the 1,3,5-Triformylphloroglucinol (Tp) and aromatic diamine in the ratio ranging between 1:1.5 at temperature in the range of 25 to 30° C. for period in the range of 4 to 5 minutes to obtain light yellow powder;

wherein ‘A’ ring is selected from the group consisting of

ii. grinding the light yellow powders of step (a) for period in the range of 10 to 15 minutes to give the colour change from yellow to orange to obtain orange colour powder;
iii. grinding the orange colour powder of step (b) for period in the range of 30 to 40 minutes to obtain the desired product of dark red colour powdered material of Formula-I.

10. The process according to claim 9 , wherein grinding of step (a) is optionally carried out in presence of combination of organic solvents and the said process comprising the steps of:
a) reversible Schiff base condensing Triformylphloroglucinol (Tp) with aromatic diamines in the ratio ranging between 1:1.5 in presence of mesitylene, dioxane, and 3 M aqueous acetic acid in ratio ranging between 3:3:1 v/v to obtain homogenous mixture;
b) degassing the homogenous mixture of step a) through three freeze-pump-thaw cycles, followed by heating at temperature in the range of 110 to 140° C. for period in the range of 60 to 75 hrs to obtain powder;
c) filtering, washing with anhydrous acetone, followed by drying under vacuum, to afford two dimensional, covalent organic frameworks of formula-I with yield in the range of 80 to 85%.

11. The covalent organic frameworks (COFs) according to claim 1 , wherein the stable framework material is further delaminated to covalent organic nanosheets (CONs) by a simple, safe and environmentally-friendly mechanical grinding.

12. A device for the sorptive uptake of a chemical species, comprising a covalent-organic frameworks of formula 1 of claim 1 as a sorbent for the uptake of the chemical species, wherein the chemical species are selected from the group consisting of ammonia, carbon dioxide, carbon monoxide, hydrogen, amines, methane, oxygen, argon, nitrogen, organic dyes, polycyclic organic molecules, and combinations thereof.

13. The covalent organic frameworks (COFs) according to claim 2 , wherein ‘A’ ring is selected from the group consisting of:

Assignees

• Council Scient Ind Res
• Council Scient Ind Res

Inventors

• Banerjee Rahul
• Kandambeth Sharath
• Chandra Suman

Classifications

• B01J20/28057

  Surface area, e.g. B.E.T specific surface area · CPC title

• B01D2257/104

  Oxygen · CPC title

• B01J20/3021

  Milling, crushing or grinding · CPC title

• C08G12/08

  aromatic · CPC title

• Y02P20/152

  Cross-Sectional Technologies · mapped topic