Picking station and method for picking articles

Patent metadata

Field	Value
Publication number	US-9499349-B2
Application number	US-201214367356-A
Country	US
Kind code	B2
Filing date	Dec 14, 2012
Priority date	Dec 23, 2011
Publication date	Nov 22, 2016
Grant date	Nov 22, 2016

Abstract

The invention relates to a method and to a picking station ( 5 ) for picking of articles from source loading aids ( 2 ) by an order picker into destination loading aids ( 6 ), wherein the loading aids ( 2, 6 ) are conveyed via a first conveyor system ( 18 ) to the picking station ( 5 ) and at the picking station ( 5 ) are provided for picking the articles and after a picking operation are discharged from the picking station ( 5 ) again via a second conveyor system. A control device can co-ordinate the conveying movements of the source loading aids ( 2 ) and destination loading aids ( 6 ) in such a manner that the source loading aids ( 2 ) and destination loading aids ( 6 ) required for processing a picking order are brought together before the picking operation in the picking station ( 5 ) onto a common picking conveyor ( 25 ) of the first conveyor system ( 18 ) passing through a working area ( 30 ) for the order picker, and are presented to the order picker arranged next to one another as a picking group on the picking conveyor ( 25 ).

First claim

The invention claimed is:

1. A method for picking of articles from source loading aids by an order picker into destination loading aids at an order-picking station comprising:
(a) conveying the source and destination loading aids via a first conveyor system to the order-picking station;
(b) providing the source and destination loading aids at the order-picking station for picking the articles in a picking operation;
(c) after the picking operation, discharging the source and destination loading aids from the order-picking station via a second conveyor system;
(d) providing one common picking conveyor at the first conveyor system passing through a working area for the order picker;
(e) coordinating conveying movements of the source and destination loading aids by a control device so that the source and destination loading aids required for processing a picking order are brought together before the picking operation in the order-picking station onto the one common picking conveyor of the first conveyor system and in such a manner that the source and destination loading aids are arranged next to one another in a conveying direction of the one common picking conveyor;
(f) presenting the source and destination loading aids next to one another in the conveying direction as a picking group to the order picker on the one common picking conveyor.

2. The method according to claim 1 , wherein the source loading aids and the destination loading aids are separated again in an outfeed section downstream of the picking station and conveyed on the second conveyor system.

3. The method according to claim 1 , wherein the source loading aids and/or the destination loading aids are provided on a transport conveying device, which is connected to the one common picking conveyor upstream of the order-picking station, and inducted and/or transferred onto the one common picking conveyor in an amount which corresponds to the picking order.

4. The method according to claim 1 , wherein before the destination loading aids are transferred onto the one common picking conveyor in an infeed section, the destination loading aids each are moved past a detection device and each are identified by the control device based on a data carrier disposed on the destination loading aid.

5. The method according to claim 1 , wherein at least one destination loading aid in the working area for the order picker is discharged from the one common picking conveyor onto a laterally disposed parking station, which is connected to the one common picking conveyor in the working area, into at least one buffer position on a storage space and is once again transferred onto the one common picking conveyor from the buffer position after at least one picking operation.

6. The method according to claim 1 , wherein the source loading aids and the destination loading aids are merged onto the one common picking conveyor in an infeed section upstream of the picking station according to the picking order.

7. The method according to claim 6 , wherein the source loading aids and/or the destination loading aids are provided upstream of the infeed section on a transport conveying device in a sequence sorted according to picking orders.

8. The method according to claim 1 , wherein before the destination loading aids are transferred onto the one common picking conveyor, the source loading aids each are moved past a detection device and each are identified by the control device based on a data carrier disposed on the source loading aid.

9. The method according to claim 8 , wherein the method further comprises:
(a) recording picking orders via the control device,
(b) providing source loading aids based on the picking orders,
(c) once a source loading aid of the source loading aids has been identified, the control device determines based on a picking order of the picking orders a number of destination loading aids required for the picking order and
(d) a corresponding number of destination loading aids is transferred onto the one common picking conveyor and conveyed on the one common picking conveyor together with the source loading aids, wherein the source loading aid so identified and the number of destination loading aids form the picking group.

10. The method according to claim 8 , wherein the method further comprises:
(a) recording picking orders via the control device, a picking order of the picking orders including different articles,
(b) providing source loading aids based on the picking orders,
(c) once a first source loading aid of the source loading aids has been identified, the control device determines based on the picking order at least a second source loading aid as well as a number of destination loading aids, and
(d) the first source loading aid, the second source loading aid and the number of destination loading aids are conveyed on the one common picking conveyor together, wherein the source loading aids and the number of destination loading aids form the picking group.

11. The method according to claim 8 , wherein the method further comprises:
(a) recording picking orders via the control device, said picking orders having a first picking order and a second picking order both including the same article,
(b) providing at least one article in said source loading aid,
(c) once a source loading aid of the source loading aids has been identified, the control device determines based on the first picking picking order a number of first destination loading aids required for the first picking order,
(d) once said source loading aid for the first picking order has been identified, the control device additionally evaluates other entered picking orders which require an article from said source loading aid,
(e) the second picking order of the other entered picking order is processed by transferring a determined number of second destination loading aids onto the one common picking conveyor in the infeed section and
(f) the source loading aid, the number of first destination loading aids and the number of second destination loading aids are conveyed on the one common picking conveyor together, wherein the source loading aid and the destination loading aids of the first and second picking orders form the picking group.

12. Order-picking station for picking articles from source loading aids into destination loading aids by an order picker, which order-picking station comprises
a first conveyor system comprising a first transport conveying device for transporting source loading aids to the order-picking station and a second transport conveying device for transporting destination loading aids to the order-picking station and
a second conveyor system for transporting source loading aids and destination loading aids away from the order-picking station as well as
a control device for coordinating the conveying movements of the loading aids, wherein
the second transport conveying device for transporting destination loading aids to the order-picking station adjoins the first conveyor system in a feeding section and a storage return conveyor system and a delivery conveying system for automated transporting the source loading aids and destination loading aids away from the order-picking station adjoin in a discharge section, and
the first conveyor system exclusively comprises one single picking conveyor passing through the working area for the order picker for transporting source loading aids and destination loading aids as well as an infeed diverter device for conveying and inducting source loading aids and destination loading aids from the transport conveying devices onto the picking conveyor, and wherein
a detection device for reading

Assignees

• Tgw Logistics Group Gmbh

Inventors

• Hansl Rudolf
• Lackner Reinhold

Classifications

• B65G1/1378 Primary

  the orders being assembled on fixed commissioning areas remote from the storage areas · CPC title

• B65G37/00 Primary

  Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes (series of co-operating belt conveyor units B65G15/22; series of co-operating chain conveyor units B65G17/26; sequence control of combined conveyors B65G43/10) · CPC title

• B65G43/10

  Sequence control of conveyors operating in combination · CPC title

• B65G47/082

  grouping articles in rows · CPC title