Primary alkaline battery

Patent metadata

Field	Value
Publication number	US-9498890-B2
Application number	US-201213627220-A
Country	US
Kind code	B2
Filing date	Sep 26, 2012
Priority date	Mar 12, 2010
Publication date	Nov 22, 2016
Grant date	Nov 22, 2016

Abstract

A primary battery includes a cathode having a non-stoichiometric metal oxide including transition metals Ni, Mn, Co, or a combination of metal atoms, an alkali metal, and hydrogen; an anode; a separator between the cathode and the anode; and an alkaline electrolyte.

First claim

What is claimed is:

1. A method of making a primary alkaline battery comprising:
treating an oxide comprising at least one transition metal and an alkali metal with an aqueous acid solution, including contacting the oxide with an aqueous acid;
incorporating the treated oxide into a cathode;
incorporating the cathode into a battery;
incorporating an anode into the battery; and
incorporating an aqueous alkaline electrolyte into the battery, wherein the oxide is selected from the group consisting of LiCoO 2 and LiNi 1−z−t Co z Al t O 2 wherein 0<t≦0.9 and 0.1≦z<1, and the electrolyte is an aqueous solution comprising a metal hydroxide selected from the group consisting of LiOH, KOH, NaOH, and combinations thereof.

2. The method of claim 1 , wherein the oxide is treated with the aqueous acid solution for a period of 2 to 72 hours.

3. The method of claim 1 , wherein the aqueous acid solution is aqueous sulfuric acid.

4. The method of claim 1 , wherein the aqueous acid solution is aqueous nitric acid.

5. The method of claim 1 , wherein the concentration of the aqueous acid solution is between 1 M and 10 M.

6. The method of claim 1 , wherein the oxide is contacted with the aqueous acid solution at about zero degree Celsius to about five degrees Celsius.

7. The method of claim 1 , wherein the treated oxide has an alkali metal content of from about 10 percent to about 90 percent of the alkali metal content in the untreated oxide.

8. The method of claim 1 , wherein the average oxidation state of a transition metal in the treated oxide is at least about 0.3 greater than the average oxidation state of the transition metal in the untreated oxide.

9. The method of claim 1 , wherein the treated oxide further comprises protons, and proton content in the treated oxide is from about 5 percent to 80 percent more than the proton content in the untreated oxide.

10. The method of claim 1 , wherein the cathode further includes a second cathode active material selected from the group consisting of electrolytic manganese dioxide, chemically-prepared manganese dioxide, acid-treated electrolytic manganese dioxide, acid-treated chemically-prepared manganese dioxide, and combinations thereof.

11. The method of claim 1 , wherein the anode includes zinc or a zinc alloy.

12. The method of claim 1 , wherein after contacting the oxide with the aqueous acid solution, treating the oxide further comprises washing the oxide with water, and drying the oxide.

13. The method of claim 12 , further comprising repeating the steps of contacting the oxide with the aqueous acid solution, washing the oxide with water, and drying the oxide.

Assignees

• Duracell Us Operations Inc

Inventors

• Christian Paul Albert
• Wang Yichun
• Iltchev Nikolay Krastev
• Nanjundaswamy Kirakodu S
• Nelson Jennifer Anne
• Zhang Fan

Classifications

• Y10T29/49115

  including coating or impregnating · CPC title

• Y10T29/49108

  Electric battery cell making · CPC title

• H01M6/04

  Cells with aqueous electrolyte · CPC title

• H01M4/08

  Processes of manufacture · CPC title

• H01M4/50

  of manganese · CPC title